Nuclear Reactor Waste Suction Unit Using Flexible Inserts

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Solution Overview

Problem

Existing methods for treating waste inside a nuclear reactor pressure vessel during decommissioning are inefficient, requiring separate equipment and processes that complicate the separation of the reactor vessel from bio-protective concrete.

Innovation Solution

An apparatus comprising a suction unit with flexible inserts, including a camera, manipulator, chemical injector, stirrer, ultrasonic generator, and air injector, which is inserted through through-pipes in the reactor vessel to suck, treat, and collect waste, without the need for additional structural modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate equipment and processes are used for treating waste inside the reactor pressure vessel, then the waste treatment can be performed, but the separation of the reactor vessel from bio-protective concrete becomes complicated

Engineering Contradiction:
Improvewaste treatment effectivenessVSAvoiddecommissioning process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention combines multiple functions (suction, treatment, and collection of waste) into a single integrated apparatus. The suction unit with flexible inserts is inserted through existing through-pipes in the reactor vessel, and waste is suctioned, treated, and collected through the same apparatus, eliminating the need for separate equipment and simplifying the decommissioning process while maintaining effective waste treatment

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If additional structural modifications are made to the reactor vessel for waste treatment, then waste can be accessed, but the decommissioning process becomes more complex and time-consuming

Engineering Contradiction:
Improvewaste accessibilityVSAvoiddecommissioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The invention utilizes through-pipes that were already installed in the reactor vessel during its operational phase for in-core instrument nozzles. By preparing and using these pre-existing openings, the system gains direct access to the waste inside the reactor vessel without requiring additional structural modifications or time-consuming cutting operations during decommissioning

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The through-pipes originally designed for in-core instrument nozzles are repurposed for waste treatment operations. The same openings serve multiple functions: during operation, they accommodate measurement instruments; during decommissioning, they provide access for the suction unit to remove waste, eliminating the need for separate access points

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Force

If rigid suction equipment is used inside the reactor pressure vessel, then the suction force can be strong, but the equipment cannot adapt to the internal geometry and waste distribution

Engineering Contradiction:
Improvesuction forceVSAvoidadaptability to reactor internal geometry
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The invention employs flexible inserts made of elastomeric material within the suction unit. These flexible members can deform and adapt to the internal geometry of the reactor pressure vessel and the distribution of waste, while still maintaining effective suction force. The flexibility allows the inserts to conform to irregular surfaces and access waste in difficult-to-reach areas

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables efficient treatment of waste inside the nuclear reactor pressure vessel by physically crushing, chemically dissolving, and stirring solids within the waste, allowing for easy collection and processing, thereby simplifying the decommissioning process.

Implementation Method 1

a suction unit inserted into the nuclear reactor pressure vessel through a plurality of through-pipes passing through a lower portion of the nuclear reactor pressure vessel to suck waste inside the nuclear reactor pressure vessel

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

physically crushing the solid contained in the waste by using a manipulator included in the plurality of inserts

Methodology Applied
Scientific EffectMechanical crushing: Mechanical Force

Implementation Method 3

chemically dissolving the solid contained in the waste by using a chemical injector included in the plurality of inserts

Methodology Applied
Scientific EffectChemical dissolution: Solvation

Implementation Method 4

stirring the waste by using a stirrer and an ultrasonic generator included in the plurality of inserts

Methodology Applied
Scientific EffectStirring: Stirring

Implementation Method 5

stirring the waste by using a stirrer and an ultrasonic generator included in the plurality of inserts

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentEP3819915B1Apparatus for treating waste of nuclear reactor pressure vessel, and method for treating waste of nuclear reactor pressure vessel
Publication Date: 2025.05.07 KOREA HYDRO & NUCLEAR POWER CO LTD
  • EP3819915B1 patent drawingFigure 1
  • EP3819915B1 patent drawingFigure 2
  • EP3819915B1 patent drawingFigure 3

AI summary

An apparatus for treating waste of a nuclear reactor pressure vessel includes: a suction unit inserted into the nuclear reactor pressure vessel through a plurality of through-pipes passing through a lower portion of the nuclear reactor pressure vessel to suck waste inside the nuclear reactor pressure vessel; a waste treatment part connected to the suction unit to treat the waste; and a lower collection part connected to the waste treatment part to be positioned under the nuclear reactor pressure vessel with the suction unit therebetween.