Automated Nucleic Acid Amplification System

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for generating, amplifying, and recovering nucleic acids in water-in-oil emulsions are manual and time-consuming, requiring substantial user input and often result in damage or modification of biological materials.

Innovation Solution

An automated system comprising an emulsion generation unit, nucleic acid amplification unit, emulsion breaking unit, and nucleic acid purification unit, which includes a thermoelectric device for thermocycling and a planar reaction vessel for efficient heating and cooling, allowing for automated generation, amplification, breaking, and purification of nucleic acids without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual methods are used for generating emulsion, amplifying nucleic acids, and recovering products, then flexibility and adaptability are maintained, but substantial time input and user effort are required

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidautomation level
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The system enables automated self-service processing where the apparatus automatically performs emulsion generation, nucleic acid amplification, and product recovery without requiring substantial user input. The system manages its own operations through integrated control mechanisms that coordinate the various units (emulsion generation, amplification, breaking, and purification) to execute the complete workflow autonomously.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operations are replaced with automated mechanical and electronic systems. The apparatus uses automated dispensing, magnetic separation, and controlled thermal cycling to substitute human-operated mechanical processes, thereby increasing productivity while maintaining precise control over the biological materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional centrifugation methods are used to break emulsion and separate components, then effective separation is achieved, but repeated centrifugation is required to remove oil and surfactants

Engineering Contradiction:
Improveseparation effectivenessVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system extracts and removes oil and surfactant components from the emulsion using automated breaking and purification units. These units employ chemical breaking agents and purification techniques that selectively remove unwanted components in a single or limited number of steps, eliminating the need for repeated centrifugation cycles while maintaining effective separation of nucleic acid products.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system changes the chemical and physical parameters of the emulsion system by introducing breaking agents that alter the emulsion stability and enable phase separation. This parameter change allows for more efficient single-step or limited-step separation processes compared to traditional repeated centrifugation, reducing processing time while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If manual processing steps are performed, then precise control over biological materials is possible, but damage or modification of biological materials may occur

Engineering Contradiction:
Improvebiological material integrityVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The automated system performs all processing steps without manual intervention, eliminating human error and the risk of accidental damage to biological materials. The self-service nature of the apparatus ensures consistent, gentle handling of nucleic acids through programmed operations, maintaining biological integrity while simplifying the user experience to minimal input requirements.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If multiple centrifugation steps are used to purify nucleic acids, then thorough purification is achieved, but the process becomes time-consuming and complex

Engineering Contradiction:
Improvepurification qualityVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system merges multiple purification functions into integrated units that combine breaking, separation, and purification steps. The emulsion breaking unit and nucleic acid purification unit work together to achieve thorough purification in a streamlined sequence, reducing the number of discrete steps and overall process complexity while maintaining high purification quality through automated control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and automated processing of nucleic acids, reducing manual labor and minimizing damage to biological materials, while maintaining the integrity of the nucleic acid products for high-throughput sequencing applications.

Implementation Method 1

a heating and cooling part for heating and cooling the reaction vessel

Methodology Applied
Scientific EffectThermocycling:

Implementation Method 2

which includes a thermoelectric device for thermocycling

Methodology Applied
Scientific EffectThermoelectric device: Peltier Effect

Implementation Method 3

a planar reaction vessel for efficient heating and cooling

Methodology Applied
Scientific EffectEfficient heat transfer: Conduction (thermal)

Implementation Method 4

emulsion generation unit for sealing beads to which nucleic acids are bound in a water-in-oil type emulsion

Methodology Applied
Scientific EffectEmulsion: Emulsion

Implementation Method 5

an emulsion breaking unit for breaking the emulsion after nucleic acid amplification

Methodology Applied
Scientific EffectEmulsion breaking:

Implementation Method 6

the components separated by centrifugation methods

Methodology Applied
Scientific EffectCentrifugation: Centrifugal Separation

Data Source

PatentUS9808806B2System and method for automated nucleic acid amplification
Publication Date: 2017.11.07 454 LIFE SCIENCES CORP
  • US9808806B2 patent drawing
  • US9808806B2 patent drawing
  • US9808806B2 patent drawing

AI summary

An embodiment of a device for automatically executing a process of generating an emulsion containing nucleic acids, amplifying the nucleic acids in the emulsion, breaking the emulsion, and separating and purifying said amplified nucleic acids, is described that comprises an emulsion generation unit for sealing beads to which nucleic acids are bound in a water-in-oil type emulsion; a nucleic acid amplification unit provided with a reaction vessel for amplifying said nucleic acids and a heating and cooling part for heating and cooling the reaction vessel; an emulsion breaking unit for breaking the emulsion after nucleic acid amplification; and a nucleic acid purification unit for recovering said amplified nucleic acids from said emulsion breaking unit.