Nucleic Acid Analysis Apparatus Bottom-Mounted Driving Unit

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Solution Overview

Problem

Existing point-of-care (POC) nucleic acid analysis devices are bulky, costly, and prone to tipping due to the heavy top-mounted driving unit, which complicates operation and increases size, weight, and power consumption, while lacking a simplified structural design for efficient heating and fluid processing.

Innovation Solution

An all-in-one nucleic acid analysis apparatus with a casing, main frame, fluid delivery unit, thermal unit, and optical unit integrated in the lower casing, featuring a motion control unit with a stepper motor for cartridge rotation and fluid processing, and a touch screen for user operation, allowing for real-time sample purification, extraction, amplification, and detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the driving unit is mounted in the top chamber, then the cartridge can be rotated for amplification and detection, but the device size, weight, and power consumption increase

Engineering Contradiction:
Improvecartridge rotation capabilityVSAvoiddevice weight
Core Design Contradiction:
Ease of operationVSWeight of stationary object

Solution Approach 1:

The patent inverts the conventional mounting arrangement by placing the driving unit in the bottom chamber instead of the top chamber. This inversion reduces the device's overall weight and power consumption while still enabling cartridge rotation through the motion control unit that connects the driving unit to the cartridge assembly.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent relocates the driving unit from a vertical top-chamber position to a horizontal bottom-chamber position, changing the spatial dimension of motor placement. This dimensional change allows the heavy component to be positioned lower, reducing tipping risk while maintaining rotational functionality through adjusted mechanical linkage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the driving unit is mounted in the top chamber, then the cartridge rotation is enabled, but the device is prone to tipping over

Engineering Contradiction:
Improvecartridge rotation capabilityVSAvoiddevice stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent inverts the conventional mounting arrangement by placing the driving unit in the bottom chamber instead of the top chamber. This inversion reduces the device's overall weight and power consumption while still enabling cartridge rotation through the motion control unit that connects the driving unit to the cartridge assembly.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent uses the bottom chamber mounting position as a counterweight strategy, placing the heavy driving unit at the base of the device to lower the center of gravity. This positioning creates a stabilizing effect that prevents tipping during operation, while the motion control unit transmits rotational force to the cartridge.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Ease of operation

If the driving unit utilizes a stepper motor with high holding torque, then the cartridge motion is controlled, but the cost, size, and power input increase

Engineering Contradiction:
Improvecartridge motion controlVSAvoidpower input
Core Design Contradiction:
Ease of operationVSUse of energy by stationary object

Solution Approach 1:

The patent modifies the operational parameters of the stepper motor by optimizing the holding torque specification to match the actual operational requirements rather than using high holding torque motors. This parameter adjustment reduces power consumption while maintaining adequate control over cartridge motion during amplification and detection phases.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies partial action by using a stepper motor with holding torque that is sufficient for the required cartridge rotation and positioning, but not excessively high. This avoids the power waste associated with oversized motors that must maintain high holding torque capabilities beyond what is actually needed for the amplification and detection operations.

Inventive Principle:
Principle #16Partial or excessive action

4Device complexity

If the top and bottom parts are of equal size, then the device structure is balanced, but the heavy top part creates tipping risk

Engineering Contradiction:
Improvestructural balanceVSAvoiddevice stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent introduces asymmetry in the vertical distribution of components by placing the heavy driving unit in the bottom chamber rather than distributing weight equally between top and bottom. This asymmetric weight distribution creates a lower center of gravity, improving stability and preventing tipping during cartridge rotation operations.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a compact, portable, and cost-effective solution for real-time nucleic acid analysis, enabling simultaneous detection of multiple targets with improved heating efficiency and reduced risk of device tipping, suitable for point-of-care diagnostics in resource-constrained settings.

Implementation Method 1

The thermal unit is disposed on the main frame of the lower casing and adapted to provide a predefined temperature for nucleic acid amplification

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

The at least one optical unit is disposed on the main frame of the lower casing and includes plural optical components for detection

Methodology Applied
Scientific EffectOptical detection: Absorption Spectroscopy

Implementation Method 3

The fluid delivery unit is disposed in the lower casing and connected with the main frame, and is adapted to transport reagents within the cartridge for sample purification and/or nucleic acid extraction

Methodology Applied
Scientific EffectFluid transport: Pump

Data Source

PatentUS11426735B2Nucleic acid analysis apparatus
Publication Date: 2022.08.30 DELTA ELECTRONICS INTL SINGAPORE
  • US11426735B2 patent drawing
  • US11426735B2 patent drawing
  • US11426735B2 patent drawing

AI summary

A nucleic acid analysis apparatus includes a casing, a main frame, a fluid delivery unit, a thermal unit, a driving unit, and at least one optical unit. The casing has an upper casing and a lower casing. The main frame is disposed in the lower casing and has a chamber for mounting a cartridge therein. The fluid delivery unit is adapted to transport reagents within the cartridge for sample purification and/or nucleic acid extraction. The thermal unit is adapted to provide a predefined temperature for nucleic acid amplification. The driving unit is disposed in the lower casing and connected with the main frame, and includes a motion control unit capable of pressing the cartridge during sample purification and/or nucleic acid extraction and rotating the cartridge with a predefined program during nucleic acid amplification and/or detection. The optical unit includes plural optical components for detection.