Nucleonic Level Gauge Detector Assembly Segmentation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional nucleonic level gauges for measuring material levels in vessels are bulky due to the need for large housings to accommodate high-voltage generators and electronic components, limiting their compactness and usability in hazardous areas.

Innovation Solution

A radiation detector apparatus with a circular, uniformly cross-sectioned housing containing multiple detector assemblies, each with a scintillation detector, electronic control, and photodetector, utilizing a low-power high-voltage generator and allowing for cable passage within the housing to reduce size and enhance safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional high-voltage generators and electronic components are housed in large housings, then the nucleonic level gauge can function properly, but the device becomes bulky and unsuitable for hazardous areas

Engineering Contradiction:
Improvefunctional capabilityVSAvoidhousing size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The detector assembly is divided into multiple discrete components: scintillation detector, photodetector, low-power high-voltage generator, and electronic components. These segmented components are arranged linearly along the elongate housing, with cables running between them, eliminating the need for a single large housing and reducing overall device volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a compact but bulky three-dimensional housing arrangement to a linear one-dimensional arrangement along the length of the detector assembly. Components are distributed along the longitudinal axis, allowing the device to achieve functional capability with reduced volumetric footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If traditional housing designs are used to accommodate all components, then all components can be protected, but the device becomes complex and difficult to fabricate

Engineering Contradiction:
Improvecomponent protectionVSAvoidfabrication simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of a single complex housing, the invention uses multiple simpler housing sections or open arrangements where components are individually positioned and protected. This segmentation simplifies fabrication while maintaining component protection through distributed positioning rather than enclosed housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts components from a traditional enclosed housing and positions them in an open or simplified housing arrangement. Cables and components are exposed or minimally enclosed, eliminating the need for complex housing fabrication while maintaining functional protection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If high-power components are used to ensure reliable detection, then detection capability is maintained, but heat generation increases and safety is reduced

Engineering Contradiction:
Improvedetection capabilityVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the power parameter of the high-voltage generator from conventional high-power to low-power operation. This parameter change maintains sufficient detection capability through optimized detector design while dramatically reducing heat generation and improving safety for hazardous area applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention converts the limitation of low power availability into a benefit by designing a system that operates effectively with low power. The low-power high-voltage generator, combined with optimized scintillation and photodetector components, achieves reliable detection while eliminating the harmful heat generation associated with high-power operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design allows for smaller, lighter, and safer nucleonic level gauges that can be used in hazardous areas, with improved fabrication simplicity and reduced heat generation, enabling longer detector lengths without joining scintillator segments.

Implementation Method 1

at least one scintillation detector for detecting radiation

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

a photodetector

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

a source of gamma radiation of sufficient energy to penetrate the vessel walls

Methodology Applied
Scientific EffectGamma radiation: Radiation

Implementation Method 4

The radiation is attenuated as is passes through materials; the amount of attenuation being related to the density of the materials

Methodology Applied
Scientific EffectRadiation attenuation: Absorption (EM radiation)

Data Source

PatentEP2314992B1Level measurement apparatus
Publication Date: 2018.12.19 JOHNSON MATTHEY PLC
  • EP2314992B1 patent drawingFigure 1~2
  • EP2314992B1 patent drawingFigure 3~5

AI summary

The invention provides a detector assembly for use in a nucleonic level gauge comprising: a) at least one scintillation detector (20); b) electronic apparatus (24) for controlling the at least one detector and processing the electronic signals produced by the at least one detector; and c) a photomultiplier (22); wherein all of said components (a) - (c) are capable of being enclosed in an elongate, radiation-permeable housing (12) having a cross-sectional area which is substantially uniform along the length of the housing. A detector apparatus (25) may contain a plurality of such detector assemblies (34a, 34b) contained within a single housing. The detector is preferably an elongate plastic scintillator.