Automated Nutrient Tea Brewing System for Organic Greenhouses

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Solution Overview

Problem

Conventional greenhouse agriculture systems lack self-sustainability and flexibility in nutrient and irrigation delivery, limiting their ability to create optimal growing conditions for a variety of organic crops.

Innovation Solution

A modular, environmentally controlled greenhouse system with multiple nutrient and irrigation delivery zones that utilizes self-sustainable organic nutrients like vermicompost or seaweed, featuring an automated 'nutrient tea' brewing system for precise microbial-rich nutrient delivery to plants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If conventional greenhouse systems use external nutrient sources, then nutrient delivery is simplified, but self-sustainability is reduced

Engineering Contradiction:
Improveself-sustainabilityVSAvoidnutrient delivery system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The system produces its own nutrients through an integrated vermiculture system where worms process organic waste into vermicompost, which is then converted into nutrient tea. This self-service mechanism eliminates the need for external nutrient purchases and deliveries, achieving self-sustainability while managing complexity through automated brewing and distribution processes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent combines multiple functions into a single integrated system: waste decomposition, nutrient production, water filtration, and irrigation delivery. The vermiculture system merges organic waste management with nutrient generation, while the brewing system combines aeration, infusion, and distribution functions, reducing overall system complexity despite the addition of self-sustaining capabilities.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a single irrigation zone is used, then system complexity is reduced, but adaptability to different crop needs is limited

Engineering Contradiction:
Improvecrop-specific nutrient deliveryVSAvoidnumber of irrigation zones
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The irrigation system is divided into multiple independent zones, each capable of receiving customized nutrient tea formulations. This segmentation allows different crops or plant groups to receive tailored nutrient compositions based on their specific requirements, while each zone operates as a manageable unit that can be controlled independently, preventing overwhelming system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each irrigation zone is equipped with the ability to receive nutrient tea with specific compositions tailored to local plant needs. The system applies the principle of local quality by allowing different regions of the greenhouse to have customized nutrient profiles, aeration levels, and delivery schedules, optimizing growth conditions for diverse crops without requiring a completely separate system for each zone.

Inventive Principle:
Principle #3Local quality

3Productivity

If manual nutrient preparation is used, then system complexity is reduced, but labor requirements and time consumption increase

Engineering Contradiction:
Improvenutrient preparation efficiencyVSAvoidautomated brewing system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by pre-aerating and pre-infusing nutrients in the brewing chamber before distribution. The automated brewing system prepares nutrient tea in advance, allowing aeration and infusion processes to occur before the actual irrigation event, thereby increasing preparation efficiency while the automation handles the complexity of timing and dosage for multiple zones.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual mechanical nutrient preparation with an automated brewing system that uses aeration devices, pumping mechanisms, and timed distribution. This mechanical substitution eliminates manual labor for nutrient preparation and delivery, significantly improving productivity while the centralized control system manages the complexity of automated operations across multiple irrigation zones.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the creation of an optimal growing environment for diverse organic crops through automated, precise, and self-sustainable nutrient delivery, enhancing crop production and reducing reliance on external inputs.

Implementation Method 1

a process of infusion/osmosis and aeration creating an environment to produce beneficial microbial life within the 'nutrient tea'

Methodology Applied
Scientific EffectInfusion: Absorption (physical)

Implementation Method 2

a process of infusion/osmosis and aeration creating an environment to produce beneficial microbial life within the 'nutrient tea'

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 3

a process of infusion/osmosis and aeration creating an environment to produce beneficial microbial life within the 'nutrient tea'

Methodology Applied
Scientific EffectAeration: Aeration

Data Source

PatentUS9545059B2Environmentally controlled greenhouse with integrated organic and self-sustainable capable grow system
Publication Date: 2017.01.17 DEMERCHANT JR RICHARD SUTTON
  • US9545059B2 patent drawing
  • US9545059B2 patent drawing
  • US9545059B2 patent drawing

AI summary

An environmentally controlled greenhouse and integrated automated grow system that is designed to utilize self-sustainable sources of nutrient/fertilizers or any water-soluble fertilizer/nutrient and capable of producing a wide variety of organic crops concurrently.