NVIS-Compatible HUD Combiner Alignment Detector

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Solution Overview

Problem

Traditional combiner alignment detectors (CADs) using 850 nm infrared light are incompatible with night vision imaging systems (NVIS) due to high spectral sensitivity, causing stray infrared light to overwhelm HUD symbology and pose a distraction and safety concern.

Innovation Solution

Implementing a CAD system that pulses IR emitters at extremely low duty cycles (less than 2%) to reduce averaged time-based radiance, allowing existing open air CADs to be compatible with NVIS by using low-duty cycle pulse-width modulation, which maintains alignment detection functionality without interfering with NVIS performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional open air CAD uses 850 nm infrared light, then alignment detection functionality is achieved, but NVIS compatibility is lost due to high spectral sensitivity causing distraction and safety concerns

Engineering Contradiction:
Improvealignment detectionVSAvoidNVIS compatibility
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by pulsing the infrared emitter at extremely low duty cycles (less than 2%) rather than continuous operation. This pulsed operation reduces the averaged time-based radiance to levels compatible with NVIS while maintaining sufficient signal strength for alignment detection during the pulse windows.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the operational parameters of the infrared emitter by implementing low-duty cycle pulse-width modulation. This parameter change reduces the average radiance output while maintaining the peak intensity needed for detection, thereby resolving the contradiction between detection functionality and NVIS compatibility.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If continuous IR emission is used for alignment detection, then detection signal strength is sufficient, but stray infrared light overwhelms HUD symbology when viewed through NVIS goggles

Engineering Contradiction:
Improvealignment detection signalVSAvoidstray infrared light
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

By switching from continuous emission to periodic pulsed emission at duty cycles less than 2%, the system maintains strong detection signals during pulse windows while reducing overall stray light intensity to NVIS-compatible levels.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses partial action by emitting infrared light only during brief pulse windows rather than continuously. This partial emission provides sufficient signal for alignment detection during the pulse duration while keeping the overall light exposure below NVIS interference thresholds.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables CAD systems to operate effectively with NVIS, reducing IR light interference and maintaining opto-mechanical functionality, ensuring clear HUD symbology and compatibility across various environmental conditions, including day and night and extreme temperatures.

Implementation Method 1

Traditional methods of single or dual-axis alignment detection work by reflecting a beam of 850 nanometer (nm) infrared (IR) light off of a mirror which is attached to the combiner and onto a photodiode array which senses the location of the IR beam

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

reflecting a beam of 850 nanometer (nm) infrared (IR) light off of a mirror

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

onto a photodiode array which senses the location of the IR beam

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentEP3800438B1NVIS compatible head-up display combiner alignment detector
Publication Date: 2023.08.09 ROCKWELL COLLINS INC
  • EP3800438B1 patent drawingFigure 1
  • EP3800438B1 patent drawingFigure 2
  • EP3800438B1 patent drawingFigure 3

AI summary

A system and method. The system may include a head-up display (HUD). The HUD may include a positionable combiner optical element (COE) (106) and a combiner alignment detector (CAD) configured to conform images displayed on the positionable COE with a view through the positionable COE. The CAD may include a mirror (112) that moves with the positionable COE, an infrared (IR) emitter (120) configured to emit IR pulses onto the mirror with a duty cycle of less than 1% such that an average time-based radiance of the IR pulses is compatible with a night vision imaging system (NVIS) (1102), and an IR detector (118) configured to receive the IR pulses reflected off of the mirror.