O2 Cathode Active Material Composition for Higher Cycle Capacity

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Solution Overview

Problem

Lithium-transition metal composite oxides with an O2 structure face challenges of low capacity and low capacity maintenance rate in charge-discharge cycles compared to those with an O3 structure.

Innovation Solution

A positive electrode active material comprising a lithium-transition metal composite oxide with a specific composition and particle size distribution, represented by the formula Liα[LixMnyCozMe(1-x-y-z)]O2, where Me includes Ni, Fe, Ti, Bi, and Nb, and the oxide has a crystal structure of O2 with a particle size distribution having a first peak in small particle diameters and a second peak in large particle diameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If lithium-transition metal composite oxide with O2 structure is used as positive electrode active material, then voltage drop in charge-discharge cycle is suppressed, but battery capacity and capacity maintenance rate are low

Engineering Contradiction:
Improvevoltage stabilityVSAvoidbattery capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by precisely controlling the compositional parameters (x, y, z ratios of Li, Mn, Co, and additional metals) and structural parameters (particle size distribution with specific D10-D90 ranges, crystal structure) of the lithium-transition metal composite oxide to simultaneously achieve voltage stability and high capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining multiple transition metals (Mn, Co, Ni/Fe/Ti/Bi/Nb) in specific ratios within the lithium-transition metal composite oxide structure, creating a material that exhibits both voltage stability and high capacity properties that individual metals cannot achieve alone

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If lithium-transition metal composite oxide with O2 structure is used, then voltage drop is suppressed, but capacity maintenance rate in charge-discharge cycle is low

Engineering Contradiction:
Improvevoltage stabilityVSAvoidcapacity maintenance rate
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the structural parameters by controlling particle size distribution within specific ranges (D10: 3-7 μm, D50: 8-12 μm, D90: 13-17 μm) and compositional parameters to enhance both voltage stability and capacity maintenance rate simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating a specific particle size distribution where different particle size regions serve different functions, with smaller particles providing high surface area for reactions and larger particles providing structural stability, thereby improving capacity maintenance rate while maintaining voltage stability

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12327868B2Positive electrode active material for secondary battery, and secondary battery
Publication Date: 2025.06.10 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12327868B2 patent drawing

AI summary

The positive electrode active material for a secondary battery includes a lithium-transition metal composite oxide. The lithium-transition metal composite oxide is represented by the general formula Liα[LixMnyCozMe(1-x-y-z)]O2 (in the formula, Me is at least one selected from Ni, Fe, Ti, Bi, and Nb, 0.5<α<1, 0.05<x<0.25, 0.4<y<0.7, 0<z<0.25) and has a crystal structure of O2 structure. The particle size distribution of the lithium-transition metal composite oxide has a first peak on the small particle size side and a second peak on the large particle size side.