Non-dairy cheese analogue using oat material

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Solution Overview

Problem

Current non-dairy cheese analogues often suffer from undesirable texture and taste, particularly being floury or sandy, and may have an artificial flavor, failing to meet consumer demands for improved nutritional content and sustainability.

Innovation Solution

A non-dairy cheese analogue comprising 3-15% oat-derived material, 10-25% vegetable fat, and 10-25% vegetable protein, with optional fermentation and transglutaminase addition to enhance creaminess, taste, and browning properties, similar to traditional cheeses like feta and halloumi.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If starch-based ingredients are used in non-dairy cheese analogues, then the product structure can be maintained, but the mouthfeel becomes floury or sandy and the taste becomes artificial

Engineering Contradiction:
Improveproduct structureVSAvoidmouthfeel and taste quality
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by replacing starch-based ingredients with oat-derived materials combined with specific vegetable proteins and fats. This parameter change transforms the mouthfeel from floury/sandy to creamy while maintaining product structure, and eliminates artificial taste through natural ingredient selection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining oat-derived material with specific vegetable proteins (pea, soy, or fava bean protein) and vegetable fats. This composite approach achieves both structural stability and improved sensory properties (creaminess and natural taste) that neither ingredient could provide alone.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If traditional dairy cheese ingredients are replaced with non-dairy alternatives, then sustainability and health benefits are improved, but texture and taste quality deteriorate

Engineering Contradiction:
Improvesustainability and health impactVSAvoidtexture and taste quality
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent modifies the ingredient parameters by selecting specific oat-derived materials combined with vegetable proteins and fats in optimized proportions. This parameter optimization achieves creaminess comparable to dairy cheese while maintaining the sustainability and health benefits of non-dairy alternatives.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses oat-derived material as an intermediary substance that bridges the gap between non-dairy ingredients and dairy-like properties. The oat-derived material, combined with vegetable proteins and fats, mediates the texture and taste properties to resemble traditional cheese while maintaining vegan compatibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If non-dairy cheese analogues are designed to be suitable for frying and cooking, then culinary versatility is improved, but achieving desirable browning and texture becomes more difficult

Engineering Contradiction:
Improveculinary preparation optionsVSAvoidbrowning and texture consistency
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent employs a composite material system where oat-derived material provides structural base, vegetable proteins contribute to browning capability through Maillard reaction, and vegetable fats provide lubrication and heat distribution. This composite formulation enables consistent browning and texture during frying while maintaining culinary versatility.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides non-dairy cheese analogues with improved texture and taste, reduced artificial flavor, and desirable browning when fried, addressing consumer preferences for nutritional and environmental sustainability.

Implementation Method 1

fermenting the mixture, under formation of curd

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

adding transglutaminase to the mixture

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20240215597A1Non-dairy cheese analogue
Publication Date: 2024.07.04 OATLY AB
  • US20240215597A1 patent drawing
  • US20240215597A1 patent drawing
  • US20240215597A1 patent drawing

AI summary

A non-dairy cheese analogue has an oat derived material in an amount of 3-15% by weight of the cheese analogue, at least one vegetable fat present in an amount of 10-25% by weight of the cheese analogue, and at least one vegetable protein present in an amount of 10-25% by weight of the cheese analogue.