Object Imaging Reflector Layout for Clear Transparent Waste Recognition

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing object recognition apparatuses in automatic recyclable waste sorting systems face challenges in clearly imaging and recognizing recyclable waste due to high reflectance of components, leading to unclear contours and potential contamination issues.

Innovation Solution

The apparatus incorporates a housing with distinct areas of different diffuse reflectance, where the first reflector has a higher diffuse reflectance than the second reflector, and side plates with varying reflectance portions to enhance imaging clarity and reduce contamination risk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If high reflectance components are used in the housing, then light is effectively reflected and distributed, but imaging clarity deteriorates due to bright spots and unclear contours

Engineering Contradiction:
Improvelight reflection efficiencyVSAvoidimaging clarity
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The housing is divided into multiple areas with different diffuse reflectance values. The first area (light source housing inner wall) has a first diffuse reflectance, while the second area (side plate inner wall) has a second diffuse reflectance that is lower than the first. This local differentiation allows the light source area to effectively reflect and distribute light, while the side plate area minimizes bright spots and improves imaging clarity by reducing excessive reflections.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If uniform high reflectance surfaces are used, then light distribution is improved, but contamination risk increases due to difficulty in cleaning

Engineering Contradiction:
Improvelight distributionVSAvoidcleanability
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

Different areas of the housing have different diffuse reflectance properties. The side plate area with lower diffuse reflectance is easier to clean and maintain, reducing contamination risk, while the light source area maintains higher reflectance for effective light distribution. This local differentiation resolves the contradiction between light distribution and cleanability.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If high diffuse reflectance is used throughout the housing, then light is well-distributed, but transparent objects become difficult to image clearly

Engineering Contradiction:
Improvelight distributionVSAvoidtransparent object recognition
Core Design Contradiction:
Illumination intensityVSMeasurement precision

Solution Approach 1:

The side plate area where transparent objects are imaged has a lower diffuse reflectance than the light source area. This reduces bright spots and excessive reflections that interfere with imaging transparent objects, while the light source area maintains high reflectance for adequate illumination. This local differentiation enables clear imaging of transparent objects while maintaining overall light distribution.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for clearer imaging of recyclable waste, improving recognition accuracy and ease of cleaning, especially for transparent objects, while minimizing bright spots and reducing contamination.

Implementation Method 1

a first reflector inside the housing to diffusely reflect light from the light source

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Data Source

PatentUS20250205747A1Object imaging apparatus and object recognition apparatus
Publication Date: 2025.06.26 PFU LTD
  • US20250205747A1 patent drawing
  • US20250205747A1 patent drawing
  • US20250205747A1 patent drawing

AI summary

An object imaging apparatus includes a housing, a light source inside the housing, a first reflector inside the housing to diffusely reflect light from the light source, a second reflector inside the housing to guide at least a part of light from the light source to the first reflector, and an imager to image an object irradiated with the light from the first reflector. A diffuse reflectance of the first reflector is higher than a diffuse reflectance of the second reflector.