Automated Object Loading and Reorientation With Push Transfer
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Solution Overview
Problem
Conventional manual handling of loading, rotating, and transferring objects in logistics operations limits efficiency, precision, and capacity, necessitating automated or semi-automated systems for improved accuracy and repeatability.
Innovation Solution
A re-orienting apparatus with a rotatable base and frame, angled support structures, and a pushing mechanism, coupled with a control system and metrology system, to automate the rotation and transfer of objects into desired orientations, using actuators and roller mechanisms for precise manipulation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual handling is used for loading, rotating, and transferring objects, then operational flexibility is maintained, but efficiency, precision, and capacity are limited
Solution Approach 1:
The system uses self-contained actuators integrated into the support structures that automatically rotate objects to correct orientations without external intervention. The actuators detect orientation deviations and self-correct by rotating objects along predefined axes, enabling the system to service itself during operation.
Solution Approach 2:
Manual mechanical handling is replaced with an automated system combining sensors, control logic, and electric actuators. The system substitutes human-operated mechanical manipulation with automated mechanical systems that use controlled rotation along first and second axes to achieve precise object orientation and transfer.
2Productivity
If automated systems are implemented to improve efficiency, then productivity increases, but device complexity increases
Solution Approach 1:
The support structures serve multiple functions: they provide structural support for objects, contain integrated actuators for rotation, and facilitate both rotation and transfer operations. This multi-functionality reduces the need for separate dedicated components, thereby managing complexity while enhancing productivity.
Solution Approach 2:
The system divides rotation operations into two independent axes (first axis and second axis), each controlled by separate actuators. This segmentation allows complex three-dimensional orientation adjustments to be broken down into simpler, manageable rotational steps, improving control precision without proportionally increasing overall system complexity.
3Manufacturing precision
If manual rotation and transfer are performed, then system simplicity is maintained, but precision and repeatability are limited
Solution Approach 1:
The system incorporates sensors that detect object orientation and provide feedback to the control system. Based on this feedback, the control system activates appropriate actuators to rotate objects along first and second axes until the desired orientation is achieved, ensuring high precision and repeatability through closed-loop control.
Solution Approach 2:
The system uses dynamic rotation along two independent axes rather than fixed-position transfer mechanisms. This dynamic approach allows continuous adjustment of object orientation during the transfer process, enabling precise positioning at the destination while maintaining system flexibility.
Data Source
AI summary
Various embodiments described herein provide apparatuses, systems, methods, technologies, and/or the like for loading, re-orienting, and/or transferring objects in an automated or semi-automated fashion. Accordingly, various embodiments enable such automated and/or semi-automated loading, re-orienting, and/or transferring of objects in different environments such as mobile environments, stationary environments, and/or the like. Various embodiments involve a supply apparatus that is used to load objects onto a re-orienting apparatus. Additionally, or alternatively, various embodiments involve a re-orienting apparatus that is used to rotate objects from an initial orientation to a desired orientation. Additionally, or alternatively, various embodiments involve a pushing mechanism that is used to transfer objects from a re-orienting apparatus to a downstream apparatus.