Oblique Battery Module Cooling via Stacked Rows
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Solution Overview
Problem
Secondary battery modules used in high-power applications face challenges in balancing cooling efficiency and module size, with side-by-side battery arrangements leading to non-uniform cooling and reduced performance due to heat distribution issues.
Innovation Solution
The arrangement of unit batteries in an oblique direction within battery aggregates, with a housing structure that includes cell barriers and a supporting unit to enhance heat emission efficiency while minimizing module size, and a cooling medium circulation system to ensure uniform cooling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If battery rows are arranged side by side to minimize module size, then the volume of the secondary battery module is reduced, but the cooling efficiency is lowered and temperature deviation occurs
Solution Approach 1:
The patent transitions from a two-dimensional side-by-side arrangement to a three-dimensional stacked arrangement of battery rows. Multiple battery rows are stacked vertically in layers, allowing the cooling medium to flow through each row sequentially. This vertical stacking enables effective cooling while maintaining compact horizontal footprint, thus reducing module size without sacrificing cooling efficiency.
Solution Approach 2:
The battery module is divided into multiple independent battery rows that are stacked in layers. Each battery row can be cooled independently by the cooling medium flowing through it. This segmentation allows the cooling system to address each row individually, preventing temperature deviation between rows while maintaining a compact overall structure.
2Temperature
If battery rows are arranged in multiple layers to improve cooling efficiency, then the cooling medium can reach all battery rows, but the height of the module is increased
Solution Approach 1:
Instead of arranging battery rows horizontally side by side (increasing width), the patent stacks them vertically (increasing height). This dimensional change allows the cooling medium to flow through each row in sequence, ensuring all rows receive adequate cooling. The vertical stacking optimizes the use of vertical space while maintaining a compact horizontal footprint.
Solution Approach 2:
The cooling medium is introduced at the bottom of the stacked battery rows and flows upward through each row in sequence. This preliminary cooling approach ensures that each battery row is cooled as the medium passes through it, preventing heat accumulation before the medium reaches subsequent rows. The cooling channels are pre-designed to guide the medium through all rows efficiently.
3Device complexity
If cooling medium passes through one side battery row then the other, then the module structure is simplified, but temperature deviation occurs causing non-uniform cooling
Solution Approach 1:
The battery module is segmented into multiple independent rows, each with its own cooling channels. The cooling medium flows through each row separately in sequence, ensuring that heat is removed from each row as it passes through. This segmentation prevents temperature deviation between rows, as each row receives dedicated cooling attention rather than relying on heat conduction from adjacent rows.
Solution Approach 2:
The cooling system is designed to cool each battery row in sequence as the cooling medium flows through them. By the time the medium reaches subsequent rows, it has already absorbed heat from previous rows, creating a progressive cooling effect that maintains temperature uniformity across all rows without requiring complex independent cooling systems for each row.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration improves heat emission efficiency and maintains a compact module size, ensuring uniform cooling and enhanced performance for high-power applications like hybrid electric vehicles and motor scooters.
Implementation Method 1
as the cooling medium passes through one side battery row, the temperature is increased by heat exchange
Data Source
AI summary
A secondary battery module includes at least more than two battery aggregates having a plurality of unit batteries continuously arranged, and a housing receiving the battery aggregates, wherein, with respect to the arrangement direction of the unit batteries, each of the unit batteries of each of the battery aggregates is disposed in an oblique direction against the arrangement direction of the unit batteries.


