Oblique Camera Positioning for Ellipsometer Sample Viewing

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Solution Overview

Problem

Conventional systems for investigating samples with electromagnetic beams face limitations when the camera is positioned offset from the sample, leading to restricted motion of the source and detector, and an inability to achieve focused images over the entire sample surface, especially at small angles of incidence.

Innovation Solution

The camera is positioned at an oblique angle relative to the sample surface, meeting the Scheimpflug condition by orienting the camera sensor plate, focusing means, and sample stage such that the tangent of the camera's viewpoint angle equals the distance from the camera to the focusing means' center minus the focal length, times the tangent of the angle of incidence, allowing for a focused view of the sample surface without interfering with the source and detector motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the camera is positioned offset from the sample along a perpendicular to the surface, then the image provided by the camera is in focus over the full area of the sample, but the source and detector motion is further limited than otherwise is the case

Engineering Contradiction:
Improveimage focus qualityVSAvoidsource and detector motion range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The camera is repositioned from the conventional perpendicular offset position to a location along the arm extending from the sample to the detector. This dimensional relocation allows the camera to view the sample without interfering with the vertical motion of the source and detector, thereby resolving the contradiction between maintaining image focus quality and preserving motion range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The arm structure serving the detector acts as an intermediary carrier for mounting the camera. This intermediary positioning allows the camera to be integrated into the existing system architecture without compromising the functional independence and motion capabilities of the source and detector components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the angles of incidence and angle of reflection both approach 0 degrees, then the measurement configuration is optimized, but physical aspects of the effective arms, source and detector can limit motion

Engineering Contradiction:
Improveangle measurement accuracyVSAvoidsystem motion capability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The camera is positioned in the horizontal plane along the detector arm rather than offset in the vertical dimension. This spatial reconfiguration allows the system to achieve small angles of incidence and reflection for precise measurements while maintaining the vertical motion freedom of the source and detector.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the camera is positioned at an offset from the sample, then the camera can view the sample surface, but the source and detector motion is restricted

Engineering Contradiction:
Improvesample viewing capabilityVSAvoidsource and detector motion range
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The camera is relocated from a conventional perpendicular offset position to a position along the horizontal arm extending from the sample to the detector. This dimensional change allows the camera to maintain its sample viewing capability while eliminating interference with the vertical motion of the source and detector, thereby preserving system adaptability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a focused optical view of the sample surface over its entire extent, even at small angles of incidence, without physically restricting the motion of the source and detector, thereby overcoming the limitations of conventional setups.

Implementation Method 1

positioning a camera sensor plate and focusing means such that the Scheimpflug condition is met thereby providing an in-focus view of the entire surface of the sample

Methodology Applied
Scientific EffectScheimpflug condition: Geometry

Implementation Method 2

a source of a beam of electromagnetic radiation; a stage for supporting a sample; a detector... such that when the angle of incidence of a beam onto a sample is set at θ with respect to a perpendicular to the sample surface, the detector is also set at an angle θ, (reflected through the perpendicular locus), so that a beam reflecting from the sample enters thereinto

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9658151B2System for viewing samples that are undergoing ellipsometric investigation in real time
Publication Date: 2017.05.23 J A WOOLLAM CO
  • US9658151B2 patent drawing
  • US9658151B2 patent drawing
  • US9658151B2 patent drawing

AI summary

In the context of an ellipsometer or the like, positioning a camera other than directly above a sample being investigated by an electromagnetic beam, while said camera provides an optical view of a surface of said sample which is in focus over the entire viewed extent of the sample, and wherein a contrast improving system involving two beams provided by a beam splitting system is utilized.