Oblique Radiation Source Structure for PAS Gas Sensor Sensitivity

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Solution Overview

Problem

Current gas sensors face challenges in achieving cost-effective production while maintaining reliability and accuracy, particularly in implementing improved radiation sources for photo-acoustic spectroscopy (PAS) sensors that require reduced fabrication complexity and adequate sensitivity for gas detection.

Innovation Solution

A radiation source with an emitter structure and a layer element featuring a radiation deflection structure that optically couples to a cavity, deflecting the radiation emission characteristic to enhance interaction with the target gas, allowing for oblique launching of narrowband electromagnetic radiation, thereby increasing absorption and detection sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional radiation source is used in gas sensors, then the fabrication process is simpler, but the detection sensitivity and absorption path length are insufficient

Engineering Contradiction:
Improvedetection sensitivityVSAvoidfabrication complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a layer element with a specific optical thickness (quarter-wave or half-wave thickness) to modify the radiation emission characteristic in the optical dimension. This dimensional approach to controlling radiation direction enables oblique launching without complex mechanical structures, resolving the contradiction between detection sensitivity and fabrication complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the optical parameters of the radiation source by introducing a layer element with specific refractive index and thickness. This parameter modification transforms the radiation emission characteristic from normal to oblique direction, improving detection sensitivity while keeping the fabrication process relatively simple through standard thin-film deposition techniques

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If the radiation emission characteristic is deflected obliquely, then the absorption path length in the cavity is increased, but the emitter structure requires additional layer elements

Engineering Contradiction:
Improveabsorption path lengthVSAvoidemitter structure complexity
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The layer element acts as an intermediary component between the emitter structure and the cavity. It mediates the radiation emission characteristic by deflecting it obliquely, thereby increasing the absorption path length in the cavity without requiring direct modification of the emitter structure itself. This resolves the contradiction by introducing a simple intermediate layer rather than complicating the emitter

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The layer element with specific optical thickness controls the radiation direction in the angular dimension, transforming normal emission into oblique emission. This dimensional control of radiation characteristics achieves longer absorption path length while maintaining a simple two-component structure (emitter + layer element)

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If narrowband electromagnetic radiation is launched obliquely into the cavity, then the interaction efficiency with target gas is enhanced, but the radiation source requires precise optical coupling

Engineering Contradiction:
Improveinteraction efficiencyVSAvoidoptical coupling precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The layer element with specific optical thickness (quarter-wave or half-wave) provides self-aligning optical coupling. The interference-based optical path control inherent in the layer element design automatically ensures proper phase and direction of the oblique radiation, reducing the need for external precision alignment mechanisms and manual adjustment during manufacturing

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the absorption path length and interaction efficiency within the gas sensor cavity, improving the detection sensitivity and reliability of gas sensors while reducing fabrication complexity and costs.

Implementation Method 1

a layer element coupled to the main radiation emission region of the emitter structure, wherein the layer element comprises a radiation deflection structure configured for deflecting the radiation emission characteristic of the emitter structure with respect to the surface normal of the main radiation emission region of the emitter structure

Methodology Applied
Scientific EffectRadiation deflection: Reflection

Implementation Method 2

the cavity is arranged for providing an optical interaction path for an interaction of the narrowband electromagnetic radiation having a center wavelength λ0 with a target gas in the cavity

Methodology Applied
Scientific EffectAbsorption of electromagnetic radiation by gas: Absorption (EM radiation)

Data Source

PatentEP3859308B1Radiation source and gas sensor using the radiation source
Publication Date: 2023.12.20 INFINEON TECHNOLOGIES AG
  • EP3859308B1 patent drawingFigure 1a
  • EP3859308B1 patent drawingFigure 1b
  • EP3859308B1 patent drawingFigure 1c

AI summary

A radiation source (10) for obliquely launching a narrowband electromagnetic radiation (11) into a cavity (12), comprises an emitter structure (14) having a main radiation emission region (14-1) for emitting the narrowband electromagnetic radiation (11), wherein the emitter structure (14) is optically coupled to the cavity (12), and a layer element (18) coupled to the main radiation emission region (14-1) of the emitter structure (14), wherein the layer element (18) comprises a radiation deflection (distortion) structure (20) configured for deflecting the radiation emission characteristic of the emitter structure (14) with respect to the surface normal of the main radiation emission region (14-1) of the emitter structure (14).