Oblong Orbital Exerciser Roller Track Nesting

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Solution Overview

Problem

Conventional oblong orbital exercising machines experience roller deflection and detachment from guiding tracks at higher speeds, leading to instability and vibration during use.

Innovation Solution

The design incorporates driven bars directly connected to swinging handles, rollers pivotally connected to driven bars, and guiding tracks arranged centrally, with pedal units featuring fixing plates, rocking plates, springs, and fastening rods to ensure smooth, stable movement and ergonomic positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If rollers are moved on guiding tracks at higher speed, then exercise intensity is improved, but rollers are easily deflected and detached from guiding tracks

Engineering Contradiction:
Improvemovement speed of rollersVSAvoidroller stability on guiding track
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The roller is nested within the guiding track structure, with the roller positioned inside a recessed area of the track. This nesting arrangement ensures the roller remains confined to the track path even at higher speeds, preventing detachment while allowing improved movement speed for enhanced exercise intensity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If driven bars are connected to swinging handles, then movement smoothness is improved, but device complexity increases

Engineering Contradiction:
Improvemovement stability of driven barsVSAvoidconnection mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The driven bar is merged with the swinging handle assembly through a direct pivotal connection. This combining of components creates a unified movement system where the driven bar follows the natural arc of the swinging handle, achieving smooth stable movement without requiring complex intermediate connection mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If guiding tracks are arranged centrally on main frame, then operational safety is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveoperational safetyVSAvoidmain frame manufacturing
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The guiding track system is segmented into separate components that can be independently manufactured and then assembled onto the main frame in a centralized position. This segmentation allows the main frame to be manufactured with standard features while the guiding tracks are separately fabricated and positioned centrally during assembly, improving safety without significantly increasing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides stable and vibration-free operation, solid roller tracking, enhanced safety, and ergonomic comfort by maintaining roller alignment and allowing for extensive swinging movement, ensuring long-term usability and aesthetic quality.

Implementation Method 1

the springs biased between the fixing plate and the rocking plate

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS9403054B1Sitting type oblong orbital exercising machine
Publication Date: 2016.08.02 HIGH SPOT HEALTH TECH CO LTD
  • US9403054B1 patent drawing
  • US9403054B1 patent drawing
  • US9403054B1 patent drawing

AI summary

An oblong orbital exercising machine includes a main frame, an upright mounted on the main frame, a seat support mounted on the main frame, a cycle movement mechanism mounted between the seat support and the main frame, a seat mounted on the seat support, two guiding tracks mounted on the main frame, two swinging handles pivotally connected with the upright, two drive bars each having a first end pivotally connected with the cycle movement mechanism, two pedal units mounted on a second end of the respective drive bar, two driven bars each having a first end pivotally connected with the respective swinging handle and a second end pivotally connected with the respective drive bar, and two rollers each pivotally connected with the respective driven bar and each movably mounted in the respective guiding track.