Obround Light Mounting Bracket for Stable Adjustable Wall Installation

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Solution Overview

Problem

Existing wall mounting methods for lightweight objects are often unstable, require multiple holes in the wall, and lack ease of alignment and adjustment, making them unsuitable for renters or those who want a aesthetically pleasing solution.

Innovation Solution

A mounting bracket assembly featuring an obround-shaped wall mount with a raised internal ridge and rim segment, combined with an object mount having a curved ledge and inwardly-projecting brim, allowing for secure, level, and adjustable mounting of objects with minimal wall damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If specially-designed wall mounting assemblies (Z-mounts, interlocking mounts) are used, then stability and flush mounting are improved, but device complexity and installation difficulty increase due to requiring multiple nails or screws

Engineering Contradiction:
Improvemounting stabilityVSAvoidmounting assembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The mounting system is divided into two separate components: a wall mount portion that attaches to the wall and an object mount portion that attaches to the object. This segmentation allows each component to be optimized independently and simplifies installation by enabling separate attachment steps

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The curved ledge acts as an intermediary element between the wall mount and the object mount. It provides a bridging interface that allows the two components to connect without requiring complex interlocking mechanisms or multiple fasteners

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If specially-designed wall mounting assemblies are used, then mounting stability is improved, but ease of operation deteriorates due to requiring precise alignment and multiple installation attempts

Engineering Contradiction:
Improvemounting stabilityVSAvoidinstallation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The flared protrusion ends provide dynamic adjustment capability during installation. The flared geometry allows the object mount to be inserted at slight angles and then guided into proper alignment, accommodating user error and eliminating the need for precise pre-alignment

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The wall mount is installed and positioned on the wall before the object mount is attached. This preliminary installation of the wall portion provides a stable base and reference point that simplifies the subsequent attachment of the object, separating the alignment requirements into manageable steps

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If traditional nails or screws with hooks are used, then ease of manufacture is improved, but reliability deteriorates due to instability and susceptibility to breaking

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmounting reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The curved ledge with its rounded, arch-shaped geometry provides superior mechanical interlocking compared to traditional straight hooks. The curved shape distributes stresses more evenly and resists breaking by avoiding sharp corners and stress concentration points

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The mounting system combines different geometric features (obround wall mount with raised ridge and rim, curved ledge with flared protrusions) to create a composite structure that leverages the strengths of each shape for enhanced overall reliability and load-bearing capacity

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11215319B2Mounting bracket, mountable light, and methods of installation thereof
Publication Date: 2022.01.04 GANTRI INC
  • US11215319B2 patent drawing
  • US11215319B2 patent drawing
  • US11215319B2 patent drawing

AI summary

Disclosed are mounting brackets, mounting bracket assemblies, mountable lights, and methods of installation thereof. In one embodiment, a mounting bracket assembly comprises an obround-shaped wall mount configured to be mounted to a wall and a light mount configured to be coupled to a surface of a light. The wall mount comprises a raised internal ridge extending from a wall-facing side of the wall mount and a rim segment surrounding the raised internal ridge. A clearance space can be formed in between the wall and the rim segment when the wall mount is mounted to the wall. The light mount comprises a curved ledge and an inwardly-projecting brim. At least part of the curved ledge can rest on a top of the wall mount and the inwardly-projecting brim can be positioned within part of the clearance space when the light is mounted to the wall.