Obscuring Bus Bars in Electrochromic Glass

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Solution Overview

Problem

Electrochromic windows suffer from aesthetic issues due to the visibility of bus bars and scribe lines, which detract from their appearance and hinder their commercial adoption despite advances in technology.

Innovation Solution

The implementation of techniques to obscure bus bars, including camouflaging them to match the background color, using opaque or transparent obscuring layers, and embedding bus bars under the spacer to prevent visibility, while maintaining electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bus bars are made visible to ensure electrical connectivity, then electrical function is maintained, but aesthetic appearance deteriorates

Engineering Contradiction:
Improveelectrical connectivityVSAvoidaesthetic appearance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

An obscuring layer is introduced as an intermediary element between the bus bar and the external environment. This layer blocks the visual appearance of the bus bar while allowing electrical current to pass through, thus maintaining electrical connectivity while improving aesthetic appearance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The obscuring layer is applied selectively only in regions where bus bars are located, rather than covering the entire window surface. This localized approach maintains the aesthetic quality of the window while ensuring electrical functionality of the electrochromic device.

Inventive Principle:
Principle #3Local quality

2Shape

If obscuring layers are added to hide bus bars, then aesthetic appearance improves, but device complexity increases

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidstructure complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The obscuring layer serves multiple functions simultaneously: it acts as an aesthetic cover to hide bus bars, maintains electrical conductivity for the electrochromic device operation, and can provide additional protective functions. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The obscuring layer is constructed using composite materials that combine optical opacity with electrical conductivity. This allows a single integrated layer to fulfill both aesthetic and functional requirements, rather than requiring separate opaque and conductive components.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These techniques effectively hide bus bars from view, enhancing the aesthetic appeal of electrochromic windows and improving their commercial potential by reducing visual distractions.

Implementation Method 1

Electrochromism is a phenomenon in which a material exhibits a reversible electrochemically-mediated change in an optical property when placed in a different electronic state, typically by being subjected to a voltage change.

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 2

The strip of obscuration material has at least a width configured to block view of the bus bar from an observer viewing through the substantially transparent substrate.

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

The bus bar is made of an electrically conductive material comprising a tinting agent configured to approximate the color of the background to the primary seal and/or space of the IGU.

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11500259B2Obscuring bus bars in electrochromic glass structures
Publication Date: 2022.11.15 VIEW OPERATING CORP
  • US11500259B2 patent drawing
  • US11500259B2 patent drawing
  • US11500259B2 patent drawing

AI summary

Embodiments described include bus bars for electrochromic or other optical state changing devices. The bus bars are configured to color match and/or provide minimal optical contrast with their surrounding environment in the optical device. Such bus bars may be transparent bus bars.