Observer-Based V/Hz Control for Stable Sensorless Induction Motors

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Solution Overview

Problem

Conventional V/Hz control methods for induction motors suffer from stability issues at low and medium speeds under varying loads, and speed-sensorless field-oriented control methods are sensitive to parameter errors and require complex tuning.

Innovation Solution

A control method combining state-feedback control law and a flux observer, designed to be inherently sensorless, which replaces the heuristic compensator with an observer, ensuring local stability and passivity across all feasible operating points without the need for speed controllers or field-weakening methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional V/Hz control methods are used, then the control structure is simple, but stability problems occur at low speeds under heavy loads and at medium speeds under low loads

Engineering Contradiction:
Improvecontrol structureVSAvoidsystem stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent introduces a state observer that uses measured stator current and voltage to estimate unmeasured states (flux, speed, torque). This feedback mechanism allows the system to adjust control actions based on actual system state, thereby improving stability across the entire operating range while maintaining a relatively simple control structure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the mechanical speed sensor and traditional compensator with an electronic state observer that uses mathematical models and measurements to estimate speed and flux. This substitution eliminates the need for physical speed sensors and complex heuristic compensators, improving stability without significantly increasing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If speed-sensorless field-oriented control methods are used, then local stability can be achieved in substantially the whole feasible operating range, but the system becomes sensitive to parameter errors and requires complex tuning

Engineering Contradiction:
Improvelocal stabilityVSAvoidtuning complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The state observer is designed to be self-tuning by using measured stator current and voltage along with standard motor parameters to automatically estimate flux and speed. The observer gain matrix is designed to ensure stability without requiring extensive trial-and-error tuning, making the system self-adjusting across the operating range.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent transforms the control approach by changing from direct speed control to state-based control where the observer estimates critical states (flux, speed, torque) that are then used for control. This parameter transformation reduces sensitivity to parameter errors because the controller works with estimated states rather than relying on precise parameter knowledge.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If conventional V/Hz control with compensator is used, then some stability improvement is achieved, but unstable regions cannot be completely removed and parametrization is cumbersome

Engineering Contradiction:
Improvestability improvementVSAvoidparametrization complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces the cumbersome heuristic compensator with a mathematically rigorous state observer based on the motor's dynamic model. This substitution provides complete stability removal by using accurate state estimation rather than approximate compensation, and simplifies parametrization by using standard motor parameters in a structured observer design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12463570B2Stable and passive observer-based V/Hz control for induction motors
Publication Date: 2025.11.04 ABB (SCHWEIZ) AG
  • US12463570B2 patent drawing
  • US12463570B2 patent drawing
  • US12463570B2 patent drawing

AI summary

According to an aspect, there is provided an apparatus for a drive for driving an induction motor. The apparatus having means for performing the following. The apparatus obtains a stator current vector of the induction motor and estimates, using a state observer for the stator and/or rotor flux linkage vector of the induction motor, the stator and/or rotor flux linkage vector based on the stator current vector, a voltage reference vector and a stator angular frequency reference. The state observer is a speed-sensorless reduced-order state observer based on a mathematical model of the induction motor. The apparatus performs speed-sensorless state-feedback control based on the estimated stator and/or rotor flux linkage vector, the stator current vector, a stator flux linkage reference vector and the stator angular frequency reference for calculating the stator voltage reference vector. The apparatus applies the stator voltage reference vector to an inverter of the drive.