Oxidation Catalyst Diagnosis via Differential Temperature Monitoring

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Solution Overview

Problem

Current exhaust gas treatment systems face challenges in diagnosing the operation of oxidation catalyst (OC) devices effectively, particularly in determining whether they operate properly, which is crucial for compliance with emission standards.

Innovation Solution

A method and diagnostic system that monitor the differential temperature across the OC device using temperature sensors upstream and downstream, determining if a temperature spike occurs, indicating proper operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature sensors are installed upstream and downstream of the OC device to monitor differential temperature, then the ability to diagnose OC device operation is improved, but the device complexity and cost increase

Engineering Contradiction:
ImproveOC device diagnosis reliabilityVSAvoiddiagnostic system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses temperature sensors as intermediary devices to indirectly assess the OC device's operational status. Instead of directly measuring catalyst activity or conversion efficiency, the system monitors temperature differential across the OC device, which serves as a mediator indicating proper storage and release of hydrocarbons. This approach improves diagnostic reliability while avoiding the complexity of direct measurement systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the diagnostic system monitors differential temperature to detect temperature spikes, then the measurement precision of OC device performance is improved, but the difficulty of detecting and measuring increases

Engineering Contradiction:
ImproveOC device operation detection precisionVSAvoidtemperature spike detection difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent transforms the difficult-to-measure parameter of OC device conversion efficiency into the easier-to-measure parameter of temperature differential. By monitoring temperature changes upstream and downstream of the OC device, the system detects temperature spikes that indicate proper hydrocarbon storage and release. This parameter transformation improves measurement precision while reducing the difficulty of detection, as temperature is a straightforward physical quantity to measure compared to chemical conversion rates.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate diagnosis of the OC device's operation by identifying temperature spikes, ensuring compliance with emission standards and maintaining the effectiveness of the exhaust gas treatment system.

Implementation Method 1

a first temperature sensor disposed upstream of the OC device, a second temperature sensor disposed downstream of the OC device

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 2

determining whether the differential temperature reveals a temperature spike... determine that the OC device operates properly in response to determining that the differential temperature reveals a temperature spike

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS9879587B2Diagnosing oxidation catalyst device with hydrocarbon storage
Publication Date: 2018.01.30 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US9879587B2 patent drawing
  • US9879587B2 patent drawing
  • US9879587B2 patent drawing

AI summary

A method for diagnosing an Oxidation Catalyst (OC) device of an exhaust gas treatment system is provided. The method monitors a differential temperature across the OC device. The method determines whether the differential temperature reveals a temperature spike. The method determines that the OC device operates properly in response to determining that the differential temperature reveals a temperature spike.