Transcatheter Occluder Frame for Conformal Cardiac Defect Sealing

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Solution Overview

Problem

Existing trans-catheter sealing devices for cardiac and vascular defects, such as patent foramen ovale (PFO), are difficult to visualize, cumbersome to load, and do not conform well to heart anatomy, making them challenging to position, reposition, and retrieve.

Innovation Solution

A sealing device with an expandable frame formed from a plurality of wires, featuring proximal and distal eyelets, and a handle with a linear actuator that allows independent advancement and retraction of components for easy deployment, repositioning, and retrieval.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If self-expanding devices are used for trans-catheter delivery, then deployment is automated, but the devices are difficult to visualize, cumbersome to load, and difficult to position and reposition

Engineering Contradiction:
Improvedeployment automationVSAvoidpositioning and repositioning ease
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The device transitions from a compressed state during delivery to an expanded state at the target site, allowing dynamic adjustment of size and shape. The expandable frame can be manipulated between compressed and expanded configurations, enabling easy positioning, repositioning, and retrieval while maintaining automated deployment capabilities

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device is divided into separable components including the expandable frame, sealing member, and delivery system elements. This segmentation allows the device to be loaded in a compressed state within the catheter and then expanded at the target site, resolving the contradiction between automated deployment and ease of positioning

Inventive Principle:
Principle #1Segmentation

2Ease of manufacture

If self-expanding devices are used, then deployment is simplified, but the devices do not conform well to heart anatomy leading to tissue erosion

Engineering Contradiction:
Improvedeployment simplicityVSAvoidtissue erosion
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The sealing member is designed with specific local properties including biocompatible materials and tailored geometric configurations that conform to the local anatomy of the heart defect. The sealing surface is optimized to match the contours of the atrial septum or vascular wall, distributing forces evenly and preventing tissue erosion while maintaining deployment simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The device allows for parameter adjustments in size, shape, and expansion force to match specific anatomical variations. The expandable frame can be configured with different diameters and geometries to conform to different defect sizes and locations, eliminating tissue erosion while preserving ease of deployment

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If traditional occluding devices are used, then trans-catheter delivery is achieved, but assembly is required at the site of the tissue opening

Engineering Contradiction:
Improvetrans-catheter deliveryVSAvoidassembly requirement
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is pre-assembled in a compressed, deliverable configuration before reaching the target site. All components including the expandable frame, sealing member, and attachment mechanisms are prepared and integrated in advance, eliminating the need for complex assembly procedures at the tissue opening while maintaining trans-catheter delivery capabilities

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If devices require threading or buttoning of discrete elements, then deployment is achieved, but the process is cumbersome and time-consuming

Engineering Contradiction:
Improvedeployment capabilityVSAvoiddeployment time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

Multiple discrete components are merged into an integrated, pre-assembled device structure. The expandable frame, sealing member, and delivery mechanisms are combined into a single unified device that can be deployed as one unit, eliminating time-consuming threading and buttoning operations while maintaining effective deployment capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides improved conformity to heart anatomy, enabling easy deployment, repositioning, and retrieval with minimal force, enhancing sealing effectiveness and reducing tissue erosion.

Implementation Method 1

a linear actuator located within the slot and the linear actuator capable of independently advancing and retracting at least three separate components by advancing and retracting the actuator along the slot length

Methodology Applied
Scientific EffectLinear actuation:

Implementation Method 2

an expandable frame formed from a plurality of wires extending from a proximal end to a distal end of the frame

Methodology Applied
Scientific EffectExpandability:

Data Source

PatentUS12490966B2Sealing device and delivery system
Publication Date: 2025.12.09 WL GORE & ASSOC INC
  • US12490966B2 patent drawing
  • US12490966B2 patent drawing
  • US12490966B2 patent drawing

AI summary

The invention relates to a sealing device for repair of cardiac and vascular defects or tissue opening such as a patent foramen ovale (PFO) or shunt in the heart, the vascular system, etc. and particularly provides an occluder device and trans-catheter occluder delivery system. The sealing device would have improved conformity to heart anatomy and be easily deployed, repositioned, and retrieved at the opening site.