3D Occlusion Contact Visualization for Interactive Aligner Planning

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Solution Overview

Problem

Orthodontic treatment planning using series of subject-removable appliances is complex, time-consuming, and requires substantial manual effort, necessitating improved methods for faster and more efficient planning with greater professional and subject involvement.

Innovation Solution

A computer-implemented method for modifying orthodontic treatment plans through a user interface, allowing real-time visualization and manipulation of 3D dental models, including features like tooth position, orientation, and attachments, with simplified collision region representation to enhance interaction and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual treatment planning steps are performed in series by dental professionals, then treatment plan accuracy and professional control are improved, but treatment planning time and complexity increase substantially

Engineering Contradiction:
Improvetreatment plan accuracyVSAvoidtreatment planning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary automated treatment planning to generate an initial treatment plan before dental professional review. This preliminary action includes automatically generating 3D models, simulating tooth movements, and proposing treatment sequences, thereby reducing the time required for manual planning while maintaining professional oversight for accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates digital 3D copies of the patient's dentition that can be manipulated and analyzed without affecting the actual teeth. These digital models allow for rapid iteration and simulation of multiple treatment scenarios, reducing planning time while maintaining the reliability of professional decision-making.

Inventive Principle:
Principle #26Copying

2Measurement precision

If detailed 3D models with full collision region data are used, then occlusion contact visualization accuracy is improved, but data processing time and system complexity increase

Engineering Contradiction:
Improveocclusion contact visualization accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The collision region data is segmented into discrete contact points and contact areas rather than processing continuous surface data. This segmentation reduces data complexity while maintaining sufficient accuracy for clinical occlusion analysis, allowing the system to handle detailed 3D models efficiently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system extracts only the essential collision contact information from complete 3D models, separating critical occlusion data from unnecessary geometric details. This extraction process maintains visualization accuracy for clinical decision-making while significantly reducing data processing complexity and computational requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If interactive treatment plan modifications are allowed in real-time, then professional and patient involvement is improved, but computational load and processing time increase

Engineering Contradiction:
Improvetreatment plan flexibilityVSAvoidplan completion speed
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The system pre-calculates and stores multiple treatment scenarios and tooth movement pathways before interactive planning begins. This preliminary computation enables real-time modifications during user interaction without requiring intensive on-the-fly calculations, thereby maintaining both flexibility and productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The treatment planning system implements dynamic adjustment capabilities where pre-computed data structures are efficiently updated and reconfigured in response to user interactions. This dynamic approach allows real-time plan modifications with acceptable computational load by leveraging pre-prepared computational frameworks.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20260090864A1Visualization of occlusion contact shapes
Publication Date: 2026.04.02 ALIGN TECHNOLOGY INC
  • US20260090864A1 patent drawing
  • US20260090864A1 patent drawing
  • US20260090864A1 patent drawing

AI summary

Methods of representing user edits or modifications of a treatment plan for a dental apparatus (e.g., one or a series of aligners) by managing an original clinical data set and a set of modifications of the clinical data set. Also described herein are methods of displaying, condensing, storing and reconstructing collision regions between two or more teeth.