Adjustable Occupant Support Pad With Pneumatic Extension

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional occupant supports in vehicles lack the ability to dynamically adjust their dimensions to maximize comfort and aesthetics, failing to provide optimal support and customization for varying occupant sizes and preferences.

Innovation Solution

The occupant-support base features a pad-extension system with a pneumatic inflatable bladder and return springs, allowing the pad to move between retracted and expanded configurations, thereby adjusting its height and depth to customize support and aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the pad is made fixed in size, then the structure is simple and stable, but it cannot provide optimal support for varying occupant sizes and preferences

Engineering Contradiction:
Improveadaptability to varying occupant sizesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The pad is designed with a movable portion that can dynamically adjust its position relative to the seat pan between retracted and extended configurations. This dynamic capability allows the pad to adapt to different occupant sizes and preferences while maintaining a relatively simple overall structure through the use of a pneumatic inflatable bladder and return springs for actuation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the pad is extended to maximize comfort, then occupant support is improved, but the aesthetic appearance may be compromised

Engineering Contradiction:
Improveoccupant comfortVSAvoidaesthetic appearance
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The pad can dynamically adjust its configuration to extend when occupant comfort is prioritized and retract when aesthetic appearance is the primary concern. This dynamic adjustment allows the system to optimize for either comfort or aesthetics depending on the situation, resolving the contradiction between these two opposing requirements.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a pad-extension system is added to enable adjustment, then customization capability is improved, but the device complexity increases

Engineering Contradiction:
Improvecustomization capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A pneumatic inflatable bladder is used as the pad-support mover to enable the pad-extension system. This pneumatic actuator provides effective customization capability through inflation and deflation while maintaining relatively simple system architecture compared to alternative actuation mechanisms, thus improving adaptability with controlled increases in complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system utilizes parameter changes in the pneumatic inflatable bladder (inflation pressure and volume) to control the pad's extension and retraction. This approach enables continuous adjustment of pad configuration to achieve optimal customization while keeping the mechanical structure relatively simple through the use of elastic deformation of the bladder.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the movable pad support rotates, then the adjustment range is increased, but the mechanical complexity increases

Engineering Contradiction:
Improveadjustment rangeVSAvoidmechanical complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The movable pad support is designed to rotate about an axis relative to the pan mount, providing an additional degree of freedom for adjustment. This rotational capability significantly increases the adjustment range and customization options while the use of pneumatic actuation and return springs keeps the mechanical complexity manageable by eliminating the need for complex motorized rotation mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maximizes occupant comfort by dynamically adjusting the pad's dimensions to fit different users, enhancing both support and aesthetic appeal while maintaining structural integrity and ease of use.

Implementation Method 1

The pad-support mover is an inflatable bladder arranged between the movable pad support and the pan mount. The inflatable bladder pushes the movable leg support away from the pan mount when inflated

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Increase

Implementation Method 2

Return springs are provided in the illustrative embodiment to pull the movable pad support back toward the pan mount when the inflatable bladder is deflated

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentUS10045623B2Variable-sized occupant support
Publication Date: 2018.08.14 FAURECIA AUTOMOTIVE SEATING LLC
  • US10045623B2 patent drawing
  • US10045623B2 patent drawing
  • US10045623B2 patent drawing

AI summary

An occupant-support base includes a stationary seat pan and a pad coupled to the seat pan. The pad is coupled to the seat pan and configured to provide comfort to an occupant resting on the occupant-support base and provide a pleasing aesthetic to the occupant.