Octagonal Welding Wire Container for Larger Recyclable Coils
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional welding wire containers are not recyclable and limit the size of welding wire coils they can hold due to structural requirements, leading to waste and inefficiency in transportation and storage.
Innovation Solution
A container with an irregular octagonal prism shape and trapezoidal prism support members made from corrugated fiberboard, allowing for larger and heavier welding wire coils to be housed while enabling recyclability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If conventional rectangular prism containers with structural supports are used, then the container can maintain structural integrity, but the container cannot be easily recycled and limits the size of welding wire coils
Solution Approach 1:
The container is divided into modular components: an outer sleeve, removable support members, and an inner sleeve. This segmentation allows each component to be optimized independently - the outer sleeve can be made from recyclable corrugated fiberboard while support members provide structural integrity, and all components can be separated for recycling after use.
Solution Approach 2:
The structural support function is extracted from the container walls and implemented through separate, removable support members that can be taken out and discarded independently. This allows the outer sleeve to be made from thin, recyclable material while still providing structural integrity through the extracted support elements.
2Reliability
If conventional rectangular prism containers with corner supports are used, then structural supports can retain the welding wire coil, but the container limits the size of welding wire coils
Solution Approach 1:
The container uses an irregular octagonal prism shape instead of a symmetric rectangular prism. This asymmetric geometry, combined with strategically positioned support members, provides effective coil retention while optimizing the internal volume to accommodate larger welding wire coils compared to conventional rectangular designs.
Solution Approach 2:
The support members extend vertically through the interior cavity, utilizing the vertical dimension to provide structural support and coil retention. This vertical orientation of support elements maximizes the horizontal space available for larger diameter welding wire coils.
3Strength
If conventional containers with non-recyclable support materials are used, then structural requirements are met, but waste is created after consumption
Solution Approach 1:
The material parameter of the container and support members is changed from non-recyclable materials to corrugated fiberboard, which maintains sufficient structural support properties while being fully recyclable. This parameter change eliminates the waste problem associated with conventional container materials.
Solution Approach 2:
The container components are designed to be easily discarded and recovered for recycling. The outer sleeve, support members, and inner sleeve can be separated and processed through standard recycling streams, converting what would be waste into recoverable materials.
Data Source
AI summary
A container for housing a welding wire that includes an outer sleeve and at least one support member. The outer sleeve of the container may define an interior cavity. The outer sleeve of the container may be in the shape of an irregular octagonal prism. The at least one support member may be disposed within the interior cavity of the outer sleeve. The at least one support member may also extend vertically through the interior cavity of the outer sleeve. The at least one support member may be in the shape of a trapezoidal prism. With the at least one support member disposed within the interior cavity of the outer sleeve, the at least one support member and the outer sleeve collectively define a region of the interior cavity of the first sleeve that has a regular octagonal shaped cross-section.