OCuLink Flexible Circuit Board Reduces Assembly Length

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Solution Overview

Problem

Conventional OCuLink interfaces face high costs, length limitations, and installation difficulties due to the use of connectors and wires, which can cause instability, especially when connecting sensitive devices prone to vibrations.

Innovation Solution

An OCuLink electronic device with a flexible circuit board that extends between two rigid circuit boards, reducing assembly steps, length, and providing rotational protection, enhancing stability and versatility by allowing the internal components to be protected and reducing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If connectors and wires are used for OCuLink interface connection, then electrical connection is established, but the total length is hard to be shortened and installation difficulty increases

Engineering Contradiction:
Improveinstallation easeVSAvoidtotal length
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The circuit board is divided into a first rigid circuit board and a second flexible circuit board, with the flexible board extending from the rigid board to provide connection. This segmentation allows the connection structure to be shortened while maintaining electrical connectivity and reducing installation complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flexible circuit board extends in a different spatial dimension from the rigid circuit board, allowing the connection to be achieved with reduced total length while maintaining the necessary electrical pathways and connection points.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If connectors and wires are used for OCuLink interface connection, then electrical connection is established, but cost increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidconnection structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The connection function is merged into the flexible circuit board itself, eliminating the need for separate connectors and wires. This integration reduces the number of components, simplifies the connection structure, and lowers manufacturing cost while maintaining electrical connectivity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible circuit board serves multiple functions: it provides electrical connection, structural support, and spatial flexibility. This multi-functionality eliminates the need for separate connector components, reducing both device complexity and manufacturing cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If devices are connected to OCuLink interface connector, then connection is established, but stability decreases due to naked and suspended connector part

Engineering Contradiction:
Improveconnection stabilityVSAvoidvibration sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The flexible circuit board provides inherent mechanical support and cushioning to the connector before connection is made. This pre-support prevents the connector from being naked and suspended, reducing vibration sensitivity and improving connection stability from the outset.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The flexible circuit board acts as an intermediary between the rigid circuit board and the connector, providing mechanical support and reducing the impact of vibrations. This intermediary structure prevents direct transmission of harmful vibrations to the connector, improving reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10474546B1Oculink electronic device having flexible circuit board
Publication Date: 2019.11.12 APACER
  • US10474546B1 patent drawing
  • US10474546B1 patent drawing
  • US10474546B1 patent drawing

AI summary

An oculink electronic device having a flexible circuit board includes an oculink connector, a first rigid circuit board, a second rigid circuit board and the flexible circuit board. The first rigid circuit board is connected with the oculink connector. The flexible circuit board is extended from the first rigid circuit board and the second rigid circuit board and disposed between the first rigid circuit board and the second rigid circuit board. Therefore, not only the assembling steps are reduced, but also the total length is significantly shortened. The rotatable characteristic is provided, and the space requirement of installation is reduced.