Dual-Sensor OCXO Control for Abnormal Heater Shutdown

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Solution Overview

Problem

Existing oven controlled crystal oscillators (OCXO) lack a method to detect and prevent abnormal heat generation by the temperature control element, which can occur due to failures in temperature control, leading to instability in oscillation frequency.

Innovation Solution

The oscillator incorporates a first temperature sensor and a digital control circuit to monitor temperature and stop the supply of control voltage to the temperature control element when an abnormality is detected. Additionally, a second temperature sensor monitoring circuit, including an analog circuit, further monitors temperature and disables the control voltage supply if abnormal conditions are detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a temperature control element is used to maintain resonator temperature, then temperature stability is improved, but the risk of abnormal heat generation due to control failure increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidcontrol system reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where temperature detection signals from the temperature sensing element are continuously monitored by a monitoring circuit. When the temperature exceeds a predetermined threshold or abnormality is detected, the monitoring circuit generates an abnormality detection signal that feeds back to stop the drive signal to the temperature control element, preventing excessive heat generation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a monitoring circuit as an intermediary component between the temperature sensing element and the temperature control element. This intermediary circuit processes the temperature detection signal and controls the drive signal to the temperature control element, providing an additional layer of safety and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If digital signal processing is used to control temperature, then control precision is improved, but the complexity of the control system increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the control system into distinct functional segments: a temperature sensing element for detection, a digital signal processing circuit for control, and a separate monitoring circuit for safety. This segmentation allows each component to perform its specific function with optimized complexity, reducing overall system complexity while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring circuit acts as an intermediary that simplifies the control system by providing a dedicated safety function. Instead of requiring the digital control circuit to handle both precision control and safety monitoring, the intermediary monitoring circuit handles safety, allowing the digital control circuit to focus on precision control.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If continuous temperature monitoring is implemented, then reliability is improved, but energy consumption increases

Engineering Contradiction:
Improveabnormality detection capabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The monitoring circuit continuously monitors temperature detection signals and dynamically adjusts the drive signal to the temperature control element based on real-time temperature conditions. This periodic action ensures reliable abnormality detection while optimizing energy consumption by adjusting control based on actual temperature needs rather than continuous full-power operation.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents abnormal heat generation in the temperature control element, ensuring stable oscillation frequency by utilizing dual temperature sensing and monitoring systems, thereby enhancing the reliability of the oscillator.

Implementation Method 1

a temperature control element configured to control a temperature of the resonator element based on the control voltage

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a temperature control element configured to control a temperature of the resonator element based on the control voltage

Methodology Applied
Scientific EffectThermal convection: Convection

Implementation Method 3

a first temperature sensor; a digital control circuit configured to operate based on the clock signal and output a control signal based on a temperature detected by the first temperature sensor

Methodology Applied
Scientific EffectThermistor effect: Thermistor

Data Source

PatentUS12212282B2Oscillator
Publication Date: 2025.01.28 SEIKO EPSON CORP
  • US12212282B2 patent drawing
  • US12212282B2 patent drawing
  • US12212282B2 patent drawing

AI summary

An oscillator includes: a resonator element; an oscillation circuit configured to oscillate the resonator element and generate a clock signal; a first temperature sensor; a digital control circuit configured to operate based on the clock signal and output a control signal based on a temperature detected by the first temperature sensor; a temperature control circuit configured to output a control voltage based on the control signal; a temperature control element configured to control a temperature of the resonator element based on the control voltage; a second temperature sensor; and a second temperature sensor monitoring circuit including an analog circuit and configured to monitor a temperature detected by the second temperature sensor. The temperature control circuit stops a supply of the control voltage to the temperature control element when an abnormality in the temperatures of the first temperature sensor and the second temperature sensor is detected.