Odd-Cylinder Engine Partial Cutoff for Efficiency

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Solution Overview

Problem

Spark-ignition engines face inefficiencies in partial load operation due to throttle control, leading to increased charge cycle losses and unpleasant engine noise in multi-cylinder engines with an odd number of cylinders, as conventional solutions require substantial modifications and result in irregular firing patterns.

Innovation Solution

A method for operating a multi-cylinder internal combustion engine with an odd number of cylinders arranged in line, where each cylinder is fired and cut off intermittently at a specific interval during partial load operation, maintaining a regular firing pattern and reducing throttle-related losses without modifying the engine structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If throttle control is used to adjust load in spark-ignition engines, then power output can be controlled, but charge cycle losses increase and engine efficiency decreases

Engineering Contradiction:
Improvepower output controlVSAvoidcharge cycle losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The engine is divided into multiple cylinders, and during partial load operation, only a subset of cylinders is activated while others are cut off. This segmentation allows the engine to reduce charge cycle losses by limiting the number of cylinders undergoing the full throttle-controlled charge cycle, thereby improving overall efficiency without sacrificing power control capability.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If conventional cylinder cutoff is applied in multi-cylinder engines with odd number of cylinders, then efficiency improves, but irregular firing patterns occur causing unpleasant engine noise

Engineering Contradiction:
ImproveefficiencyVSAvoidengine noise
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent implements a periodic action by systematically rotating which cylinders are cut off and which are active across different operating cycles. This periodic rotation ensures that all cylinders share the cutoff duty equally over time, maintaining a regular and harmonious firing pattern that reduces engine noise while still achieving efficiency improvements through partial cylinder cutoff during partial load operation.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If direct injection or variable valve gear is used to dethrottle the engine, then efficiency improves, but substantial modifications to the engine structure are required

Engineering Contradiction:
ImproveefficiencyVSAvoidengine modifications
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs a control strategy that replicates the beneficial effects of complex dethrottling systems (direct injection or variable valve gear) through a simpler cylinder cutoff approach. By carefully controlling which cylinders are active and implementing periodic rotation of cutoff patterns, the system achieves similar efficiency improvements without requiring physical modifications to the engine structure, injection systems, or valve mechanisms.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves dethrottling and improves engine efficiency by maintaining a harmonious engine noise and reducing charge cycle losses, making it suitable for retrofitting existing engines without the drawbacks of irregular firing patterns.

Implementation Method 1

Spark-ignition engines operate with a homogeneous fuel-air mixture

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS8944026B2Multi-cylinder internal combustion engine and method for operating a multi-cylinder internal combustion engine
Publication Date: 2015.02.03 FORD GLOBAL TECH LLC
  • US8944026B2 patent drawing
  • US8944026B2 patent drawing
  • US8944026B2 patent drawing

AI summary

A method for partial cylinder cutoff is provided. The method comprises operating a multi-cylinder internal combustion engine with applied ignition, in which an odd number n of cylinders is arranged in line, and during partial-load operation when engine load is below threshold, enabling a partial cutoff of the cylinders, the partial cutoff comprising operating each cylinder only intermittently such that each cylinder is fired and cut off in turn at an interval of (2*720° CA)/n.