Polycyclic Odorant Synthesis via One-Pot Claisen Rearrangement

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods for preparing compounds of formula (I) are complex, time-consuming, and yield a moderate yield, limiting their practical application in the perfume industry.

Innovation Solution

A method involving a one-pot reaction for etherification and subsequent Claisen rearrangement and cyclization, followed by acetylation or formylation, to prepare compounds of formula (I) with improved yield and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a 3-stage synthesis method is used to prepare compounds of formula (I), then the preparation can be carried out with established chemical transformations, but the process becomes extremely time-consuming and affords only moderate yield

Engineering Contradiction:
Improvepreparation reliabilityVSAvoidpreparation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines the etherification step (A) and the Claisen rearrangement with cyclization step (B) into a single one-pot reaction sequence. The phenol derivative and allyl halide are first mixed with base to perform etherification, then the solvent is removed and a new solvent is added to facilitate the Claisen rearrangement and cyclization without isolating the intermediate allyl ether. This merging of steps eliminates isolation and drying operations, significantly reducing preparation time while maintaining compound purity and achieving yields of over 70%.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a 3-stage synthesis method is used to prepare compounds of formula (I), then the chemical transformations can be completed with intermediate isolation, but the process becomes complex and time-consuming

Engineering Contradiction:
Improvesynthesis completenessVSAvoidmethod complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple synthesis stages into a streamlined one-pot protocol. Step (A) etherification and step (B) Claisen rearrangement with cyclization are performed sequentially in the same reaction vessel without isolating intermediates. The method uses standard chemical transformations (etherification with base, Claisen rearrangement with heating) but eliminates the need for separate isolation, drying, and purification steps between transformations, thereby reducing method complexity while ensuring complete chemical transformation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent performs the etherification reaction first to install the allyl ether group, which then serves as the substrate for the subsequent Claisen rearrangement and cyclization. By preparing the intermediate in situ without isolation, the method eliminates the time and complexity associated with intermediate handling while ensuring the intermediate is properly formed and ready for the next transformation.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If intermediate isolation is performed between etherification and Claisen rearrangement, then the reaction steps can be controlled separately, but the preparation time increases and yield decreases

Engineering Contradiction:
Improvereaction control precisionVSAvoidpreparation speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent combines the etherification and Claisen rearrangement steps in a single reaction pot without isolating the intermediate allyl ether. The etherification is performed with base (e.g., potassium carbonate or sodium hydroxide) followed by removal of solvent and addition of a new solvent to initiate the Claisen rearrangement and cyclization. This continuous process eliminates isolation time and minimizes intermediate degradation, achieving yields of over 70% while significantly accelerating the overall preparation.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If a one-pot reaction is used to carry out etherification and Claisen rearrangement, then the preparation time is reduced and yield increases, but the reaction conditions must be carefully optimized

Engineering Contradiction:
Improvepreparation efficiencyVSAvoidprocess simplicity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent successfully merges etherification and Claisen rearrangement into a one-pot sequence using carefully optimized but practical conditions. The etherification uses common bases (potassium carbonate, sodium hydroxide) in polar aprotic solvents (acetonitrile, DMF, DMSO) at moderate temperatures. After solvent removal, a new solvent (ethanol, methanol, acetonitrile) is added and the mixture is heated to 50-100°C to promote Claisen rearrangement and cyclization. These are standard, easily implementable conditions that achieve over 70% yield without requiring exotic reagents or equipment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes key reaction parameters to enable the one-pot sequence: using polar aprotic solvents for etherification that can be easily removed, selecting heating temperatures of 50-100°C for Claisen rearrangement that are neither too low (incomplete reaction) nor too high (decomposition), and choosing bases with appropriate strength and solubility characteristics. These parameter optimizations make the complex one-pot process as simple as possible while maintaining high efficiency and yield.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly simplifies and accelerates the preparation of compounds of formula (I), achieving a yield of over 70%, thereby overcoming the limitations of previous methods.

Implementation Method 1

etherification of a phenol derivative to obtain an allyl ether derivative

Methodology Applied
Scientific EffectEtherification: Chemical Bonding

Implementation Method 2

Claisen rearrangement and subsequent cyclization of the ether from step (A)

Methodology Applied
Scientific EffectClaisen rearrangement: Chemical Bonding

Implementation Method 3

acetylation or formylation of the intermediate from step (B)

Methodology Applied
Scientific EffectAcetylation: Chemical Bonding

Data Source

PatentUS20250115567A1Process for preparing polycyclic odorants
Publication Date: 2025.04.10 SYMRISE GMBH & CO KG
  • US20250115567A1 patent drawing
  • US20250115567A1 patent drawing
  • US20250115567A1 patent drawing

AI summary

A process is proposed for preparing compounds of formula (I), (I) where the respective radicals in the compound of formula (I) are as follows: R1, R2, R3 and R4 each independently denote hydrogen, methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, isobutyl, acetyl, formyl or cyano, comprising or consisting of the following steps: (A) etherification of a phenol derivative to obtain an allyl ether derivative; (B) Claisen rearrangement and subsequent cyclization of the ether from step (A); (C) acetylation or formylation of the intermediate from step (B), with steps (A) and (B) being effected in a one-pot reaction.