Off-Axis 4f Optical Relay for Mixed Reality Image Combining

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Solution Overview

Problem

Existing augmented reality display technologies face challenges in achieving a high field of view (FOV) with a small form factor while effectively controlling wavefront curvature, amplitude, and polarization, and suffer from inefficiencies in waveguide combiners and reflective optics.

Innovation Solution

A novel optical system using a free space relay system with off-axis 4f-systems and surface relief diffractive optical elements (SRDOEs) to relay virtual images onto the eye pupil plane, combining them with real-world scenery, allowing for a large eyebox and FOV while maintaining a compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If waveguide combiners are used to combine virtual and real light, then the optical system can be compact, but the efficiency is reduced and chromatic aberrations occur

Engineering Contradiction:
Improveform factorVSAvoidefficiency
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent extracts the diffractive optical elements from the waveguide structure and places them in free space, eliminating the waveguide while maintaining compactness through the off-axis 4f-system configuration. This allows high-efficiency diffraction without waveguide losses.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces free space as an intermediary medium between the display optics and the eye, using diffractive optical elements to couple light into the eye's pupil. This intermediary approach achieves both compactness and high efficiency by avoiding direct waveguide coupling losses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If waveguide combiners are used to combine virtual and real light, then the optical system can be compact, but chromatic aberrations increase

Engineering Contradiction:
Improveform factorVSAvoidchromatic aberrations
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses diffractive optical elements with wavelength-dependent diffraction angles to differentially redirect different colors of light. By adjusting the diffraction parameters of multiple DOEs, the system compensates for chromatic aberrations while maintaining a compact off-axis 4f-system configuration.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If reflective optics are used, then the optical path can be folded for compactness, but the vergence-accommodation conflict increases

Engineering Contradiction:
Improveform factorVSAvoidvergence-accommodation conflict
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent replaces reflective optics with diffractive optical elements that operate in transmission rather than reflection. This substitution eliminates the vergence-accommodation conflict caused by reflective paths while maintaining compactness through the off-axis 4f-system's folded optical arrangement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Area of moving object

If the eyebox is enlarged to support alignment tolerances, then the optical system complexity increases according to the etendue invariant

Engineering Contradiction:
ImproveeyeboxVSAvoidoptical system complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent uses dynamic pupil steering through gaze tracking to actively adjust the exit pupil position and size, matching it to the user's eye pupil in real-time. This dynamic adaptation achieves a large functional eyebox without requiring a statically complex optical system, as the system adapts to user movement rather than providing a fixed large eyebox.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides high efficiency and flexibility in controlling light field properties, reducing chromatic aberrations, and minimizing the vergence-accommodation conflict, thereby enhancing the mixed reality experience.

Implementation Method 1

at least one lens formed from at least one resonance-domain surface relief diffractive optical element (SRDOE) operable for combining said virtual image light field with the real-world light field

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

A novel optical system using a free space relay system with off-axis 4f-systems and surface relief diffractive optical elements (SRDOEs) to relay virtual images onto the eye pupil plane

Methodology Applied
Scientific EffectOptical relay: Lens

Data Source

PatentUS12498572B2System and method for optically combining virtual images into real world scenery
Publication Date: 2025.12.16 FOURIER OPTICS LTD
  • US12498572B2 patent drawing
  • US12498572B2 patent drawing
  • US12498572B2 patent drawing

AI summary

An optical system is presented for use in a near-eye mixed reality system. The system comprises a relay system defining an eyebox of the optical system, said relay system being configured and operable to relay a virtual image light field from a light-engine onto an eye pupil plane while combining said virtual image with real-world light field. The relay system is configured as a free space relay system configured for free space propagation of said virtual image light field being relayed, said free space relay system comprising at least one off-axis 4f-system. Each of said at least one off-axis 4f-system comprises at least one lens formed from at least one resonance-domain surface relief diffractive optical element (SRDOE) operable for combining said virtual image light field with the real-world light field, said at least one SRDOE being configured with a predetermined global surface relief pattern characterized by global variation of at least some of pattern parameters across said SRDOE.