Off-Axis Dual Mirror Backlight for HUD Uniformity

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Solution Overview

Problem

Existing backlight display devices and head-up display systems face challenges in achieving uniform light distribution and fully covering the display module due to the light diffusion angle issues when using conical light cups.

Innovation Solution

An off-axis dual mirror focusing backlight display device is introduced, which includes a light emitting array, a conical light cup array, a diffuser, and two curved mirrors. This configuration diffuses light at different inclination angles, ensuring complete coverage of the display module and optimizing light uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conical light cup is used to reduce the diffusion angle of the light source, then the diffusion angle is reduced, but the display module cannot be fully covered by the projected light

Engineering Contradiction:
Improvediffusion angleVSAvoidcoverage area of display module
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The patent divides the single light source system into multiple light sources (first light source and second light source), each with its own conical light cup. This segmentation allows different light paths to be controlled independently, enabling one light source to provide focused illumination while another ensures full coverage of the display module, thus resolving the contradiction between reduced diffusion angle and complete coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a reflective plate as an intermediary element positioned at the bottom of the conical light cup array. This reflective plate redirects light that would otherwise be lost, ensuring that light from the conical light cups is efficiently utilized to illuminate the display module. The reflective plate acts as a mediator that reconciles the focused light path with the need for complete coverage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If a conical light cup is used to enlarge the area of the light source, then the light source area is enlarged, but the light distribution uniformity is insufficient

Engineering Contradiction:
Improvelight source areaVSAvoidlight distribution uniformity
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent segments the illumination system into multiple light sources with individual conical light cups, allowing each segment to contribute to different aspects of the lighting performance. This segmentation enables the system to achieve both large effective light source area and uniform light distribution by combining the outputs of multiple controlled segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different optical configurations to different parts of the lighting system. The conical light cups are optimized for one function while the reflective plate and additional light sources are optimized for another, creating local quality variations that collectively achieve uniform overall illumination.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces the light diffusion angle, ensuring that the projected light fully covers the display module, thereby enhancing the display's uniformity and coverage.

Implementation Method 1

a conical light cup array (2) including a plurality of conical light cups (21), and set on an incoming light side (22) of the conical light cup array (2)

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 2

a first curved mirror (4) for receiving and reflecting the backlight source; a second curved mirror (5) for receiving and reflecting the backlight source reflected by the first curved mirror (4)

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250028170A1Off-axis dual mirror focusing backlight display device and head-up display device
Publication Date: 2025.01.23 E LEAD ELECTRONICS CO LTD
  • US20250028170A1 patent drawing
  • US20250028170A1 patent drawing
  • US20250028170A1 patent drawing

AI summary

An off-axis dual mirror focusing backlight display device includes: a light emitting array including light sources and a backlight source; a conical light cup array including conical light cups, and set on an incoming light side of the conical light cup array, each light source corresponds to a conical light cup, and the conical light cup array magnifies the backlight source to reduce diffusion angle thereof; a diffuser on an outgoing light side of the conical light cup array to increase uniformity of the backlight source; a first curved mirror for receiving and reflecting the backlight source; a second curved mirror for receiving and reflecting the backlight source reflected by the first curved mirror; a display module for receiving the backlight source reflected by the second curved mirror; and at least one of the first curved mirror and the second curved mirror is a concave mirror.