Off-Axis Electron Micro-Lens for Tunable Coma Correction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Charged particle systems, such as electron microscopes, face challenges in correcting spherical aberration and coma due to the inherent positive spherical aberration coefficient of electromagnetic lenses, leading to imaging errors and increased costs for additional correctors.

Innovation Solution

An electron optical module is introduced, comprising a structure downstream of the electron source, an electron lens assembly, and a micro-lens off the optical axis, which applies aberrations to create a tunable coma by combining the effects of the lens assembly and micro-lens to achieve desired aberration values in downstream planes, including compensation for spherical aberration, coma, field curvature, and astigmatism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic lenses are used to focus electron beams, then focusing capability is achieved, but spherical aberration and coma are introduced

Engineering Contradiction:
Improveimaging accuracyVSAvoidspherical aberration and coma
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a micro-lens that intentionally adds spherical aberration to the electron beam. This harmful aberration from the micro-lens is designed to counterbalance and cancel the spherical aberration produced by the main electromagnetic objective lens, thereby converting a harmful factor into a beneficial correction mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The micro-lens is deliberately positioned off the optical axis of the electron beam, creating an asymmetric configuration. This asymmetric placement is essential for generating the specific type and amount of spherical aberration needed to cancel the aberration from the main lens, while introducing only minimal additional coma

Inventive Principle:
Principle #4Asymmetry

2Measurement precision

If additional correctors are added to correct spherical aberration and coma, then imaging accuracy improves, but device complexity and cost increase

Engineering Contradiction:
Improveimaging accuracyVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the aberration correction function with the existing electron optical system by integrating a simple micro-lens into the electron beam path. This merges the correction capability into the existing focusing system rather than adding separate, complex corrector devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent achieves aberration correction by adjusting parameters of existing components - specifically the position, size, and voltage of the micro-lens - rather than adding new complex devices. By changing these parameters, the desired aberration cancellation is achieved with minimal additional complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the tuning of aberrations in the off-axial electron beam, effectively reducing or eliminating coma and other aberrations, thereby improving the resolution and magnification of charged particle systems while reducing the need for costly correctors.

Implementation Method 1

a micro-lens that is not positioned on the optical axis of the electron lens assembly and that applies a lensing effect to an off-axial election beam

Methodology Applied
Scientific EffectLensing effect: Lens

Implementation Method 2

the electromagnetic lenses used to focus the electron beams in electron microscopes always have a positive spherical aberration coefficient

Methodology Applied
Scientific EffectElectromagnetic lensing: Electromagnetic Induction

Data Source

PatentUS11804357B2Electron optical module for providing an off-axial electron beam with a tunable coma
Publication Date: 2023.10.31 FEI CO
  • US11804357B2 patent drawing
  • US11804357B2 patent drawing
  • US11804357B2 patent drawing

AI summary

An electron optical module for providing an off-axial electron beam with a tunable coma, according to the present disclosure includes a structure positioned downstream of an electron source and an electron lens assembly positioned between the structure and the electron source. The structure generates a decelerating electric field, and is positioned to prevent the passage of electrons along the optical axis of the electron lens assembly. The electron optical module further includes a micro-lens that is not positioned on the optical axis of the electron lens assembly and is configured to apply a lensing effect to an off-axial election beam. Aberrations applied to the off-axial electron beam by the micro-lens and the electron lens assembly combine so that a coma of the off-axial beam has a desired value in a downstream plane.