Off-Road Vehicle Engine Layout for Lower Height and Clearance

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Solution Overview

Problem

Existing off-road vehicle designs struggle to sufficiently reduce the overall height of the engine while maintaining ground clearance and preventing interference between the engine and transmission components.

Innovation Solution

The engine design features a cylinder with a center axis that inclines or extends horizontally, allowing the transmission to be positioned adjacent to the engine in a direction orthogonal to the crankshaft, thereby reducing the engine's overall height and preventing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the transmission is positioned behind the engine, then the engine can be configured with a rearward-inclined cylinder, but the overall height of the engine cannot be sufficiently reduced due to interference between the engine and transmission

Engineering Contradiction:
Improveoverall height of engineVSAvoidinterference between engine and transmission
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent repositions the transmission from a longitudinal arrangement (behind the engine) to a lateral arrangement (adjacent to the engine in the width direction). This dimensional change allows the cylinder to extend horizontally without interfering with the transmission, enabling sufficient reduction of engine height while maintaining proper component spacing

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs asymmetric layout by positioning the transmission adjacent to the engine body rather than behind it, and by having the cylinder axis extend horizontally rather than vertically or at conventional angles. This asymmetric configuration optimizes space utilization and eliminates interference between components

Inventive Principle:
Principle #4Asymmetry

2Ease of manufacture

If the cylinder center axis extends vertically, then the engine structure is conventional, but the overall height of the engine body is increased

Engineering Contradiction:
Improveconventional engine structureVSAvoidoverall height of engine
Core Design Contradiction:
Ease of manufactureVSLength of moving object

Solution Approach 1:

The patent changes the orientation parameter of the cylinder axis from vertical to horizontal. This parameter change fundamentally alters the engine's height profile, reducing the overall height while maintaining the conventional V-type cylinder configuration and manufacturing approaches

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the cylinder center axis is inclined at a conventional angle, then the engine design is traditional, but the ground clearance of the off-road vehicle is reduced

Engineering Contradiction:
Improveengine design flexibilityVSAvoidground clearance
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

By transitioning the cylinder axis from vertical or angled orientation to horizontal extension, the patent eliminates the vertical space occupation that would reduce ground clearance. This dimensional change allows the engine to be mounted lower on the vehicle chassis, maximizing ground clearance for off-road performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11904693B2Off-road vehicle
Publication Date: 2024.02.20 KAWASAKI MOTORS LTD
  • US11904693B2 patent drawing
  • US11904693B2 patent drawing
  • US11904693B2 patent drawing

AI summary

An off-road vehicle, including: an engine body having a cylinder and a crankshaft that extends in a horizontal direction; and a transmission disposed adjacent to the engine body in a direction orthogonal to an axial direction of the crankshaft in a horizontal direction, in which the cylinder has a center axis inclining to an opposite side to a direction in which the transmission is disposed in a horizontal direction or extending horizontally to the opposite side.