Off-Road Vehicle Headlight Assemblies with Multi-Axis Illumination

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Solution Overview

Problem

Typical headlights for off-road vehicles inadequately illuminate the ground surrounding the vehicle, making it difficult for operators to see obstacles like uneven surfaces and rocks in challenging environments.

Innovation Solution

A headlight system comprising two headlight assemblies, each with multiple headlights configured to direct light along different axes, providing illumination over more than a 180-degree arc around the forward end of the vehicle, ensuring comprehensive ground illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If typical headlights are used for off-road vehicles, then the structure is simple, but the illumination coverage is insufficient and cannot adequately illuminate obstacles like uneven surfaces and rocks

Engineering Contradiction:
Improveillumination coverageVSAvoidheadlight system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The headlight system is divided into multiple independent headlight assemblies (typically three assemblies with multiple headlights each), where each assembly can be independently oriented to direct light along different axes. This segmentation allows comprehensive coverage of the forward arc without requiring a single complex adjustable system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces angular orientation as an additional dimension by mounting headlights at different angles relative to the vehicle's longitudinal axis. Each headlight assembly is oriented to direct light along a specific axis at a defined angle, creating three-dimensional illumination coverage that expands the illuminated arc beyond what a single forward-facing light could achieve

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple headlights are added to expand illumination arc, then the illumination coverage improves, but the device complexity increases

Engineering Contradiction:
Improveillumination arc coverageVSAvoidnumber of headlight assemblies
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

Each headlight assembly is designed as a multi-functional unit that serves multiple purposes: it provides primary forward illumination, contributes to lateral arc coverage through angular orientation, and works in conjunction with other assemblies to create comprehensive illumination. The standardized assembly design allows these units to be replicated and combined systematically

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple headlight assemblies are merged into a coordinated system where each assembly contains multiple headlights working together. The assemblies are positioned and oriented to overlap their illumination patterns, creating a unified lighting system that covers more than a 180-degree arc through synergistic combination rather than isolated units

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly enhances operator visibility and operational efficiency by providing extensive and comprehensive illumination of the ground surrounding the vehicle, addressing the limitations of traditional headlights.

Implementation Method 1

Each of the first and second headlight assemblies includes a first headlight, a second headlight, and a third headlight... The second headlight is configured to direct light along a second axis oriented at a first angle relative to the first axis... The third headlight is configured to direct light along a third axis oriented at a second angle relative to the first axis

Methodology Applied
Scientific EffectLight reflection and direction: Reflection

Data Source

PatentEP3106347B1Headlight system for an off-road vehicle
Publication Date: 2021.08.11 CNH IND ITALIA SPA
  • EP3106347B1 patent drawingFigure 1
  • EP3106347B1 patent drawingFigure 2
  • EP3106347B1 patent drawingFigure 3

AI summary

A headlight system (12) for an off-road vehicle (10) includes a first headlight assembly (24) configured to be disposed proximate to a first lateral side of the off-road vehicle (10) and a second headlight assembly (24) configured to be disposed proximate to a second lateral side of the off-road vehicle. Each of the first and second headlight assemblies (24) includes a frame (42), a first headlight (50) oriented along a first axis (72), a second headlight (52) configured to direct light along a second axis (76) that is oriented at a first angle (77) relative to the first axis (72), and a third headlight (54) configured to direct light along a third axis (80) that is oriented at a second angle (82) relative to the first axis (72). The first and second headlight assemblies (24) are configured to illuminate more than a 180 degree arc about a forward end of the off-road vehicle (10) while mounted to the off-road vehicle (10).