Off-Road Motorcycle Tyre Block Connected Bodies

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Solution Overview

Problem

Motorcycle tires for off-road conditions face durability issues due to stress concentration on block base portions, leading to cracks during motocross and other off-road driving, which affects grip performance.

Innovation Solution

The tire design features block connected bodies with blocks and tie-bars that surround the tread surface, including U-shaped configurations and grooved blocks, which enhance durability and grip by allowing mud compression and discharge, and provide a closed area for improved traction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If blocks are provided on tread portions to generate high grip in off-road conditions, then grip performance is improved, but stress concentrates on base portions of blocks causing cracks and reduced durability

Engineering Contradiction:
Improvegrip performanceVSAvoiddurability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The tread portion is segmented into multiple blocks connected by tie-bars, creating a modular structure where stress is distributed across multiple connection points rather than concentrated at block bases, resolving the contradiction between grip performance and durability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Tie-bars are nested within the block structure, connecting blocks from beneath while maintaining the outer block configuration for grip, allowing the connection elements to be integrated into the functional structure without compromising either performance or durability

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If blocks are connected with tie-bars to improve durability, then structural strength is improved, but mud may clog between blocks and reduce grip performance

Engineering Contradiction:
Improvestructural strengthVSAvoidgrip performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The connected body is segmented into discrete blocks with spacing between them, preventing mud clogging while maintaining structural connectivity through tie-bars, thus preserving both strength and grip performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the connected body have different properties: blocks provide localized grip contact points while tie-bars provide structural connection, with spacing between blocks preventing mud accumulation, optimizing both strength and anti-clogging characteristics

Inventive Principle:
Principle #3Local quality

3Duration of action of stationary object

If end blocks are connected with tie-bars to maintain structural integrity, then durability is improved, but stress concentration at tie-bar connections may still cause failure

Engineering Contradiction:
ImprovedurabilityVSAvoidresistance to stress concentration
Core Design Contradiction:
Duration of action of stationary objectVSStrength

Solution Approach 1:

The connection between end blocks is segmented into multiple tie-bars rather than a single connection, distributing stress across multiple points and reducing stress concentration at any single connection point, thereby improving durability without compromising strength

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11590806B2Motorcycle tyre for off-road
Publication Date: 2023.02.28 SUMITOMO RUBBER INDUSTRIES LTD
  • US11590806B2 patent drawing
  • US11590806B2 patent drawing
  • US11590806B2 patent drawing

AI summary

A motorcycle tyre for off-road includes a tread portion including a bottom surface and connected bodies. The block connected bodies each include blocks protruding from the bottom surface and tie-bars protruding from the bottom surface with a height smaller than that of the blocks to connect the blocks with one another. The block connected bodies include a first connected body whose blocks and tie-bars are arranged so as to surround the bottom surface at least partially. The first connected body includes a first end block located on a first end in a longitudinal direction of the first connected body and a second end block located on a second end in the longitudinal direction of the first connected body. The first end block and the second end block are adjacent with one another, and no tie-bar connecting the first end block and the second end block is provided.