Adaptive Off-Road Suspension Damping for Real-Time Ride Control

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Solution Overview

Problem

Current off-road vehicles require manual adjustments of shock absorbers, which are cumbersome and inefficient, especially in dynamic conditions, and lack advanced damping control systems for improved ride quality and handling.

Innovation Solution

An electronic controller adjusts damping characteristics of adjustable shock absorbers based on inputs from sensors, including longitudinal acceleration, pitch motion, turning, and other vehicle dynamics, enabling real-time adjustments to enhance ride control and handling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual adjustment of shock absorbers is used, then the vehicle can be equipped with adjustable damping characteristics, but the adjustment process becomes cumbersome and inefficient requiring vehicle stop and tool usage

Engineering Contradiction:
Improveadjustable damping characteristicsVSAvoidadjustment process
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical adjustment mechanisms with an electronic control system that uses electric motors to automatically adjust shock absorber damping characteristics. The electronic controller receives signals from sensors and actuates the shock absorbers without requiring manual intervention, tools, or vehicle stoppage, thereby substituting mechanical adjustment operations with an automated electromechanical system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The suspension system performs self-adjustment through the electronic controller that automatically monitors vehicle conditions via sensors and modifies shock absorber damping characteristics in real-time without operator intervention. The system serves itself by autonomously determining optimal damping settings based on detected terrain conditions, vehicle acceleration, and suspension position.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If manual adjustment of shock absorbers is used, then damping characteristics can be changed, but real-time adjustment during vehicle movement is not possible

Engineering Contradiction:
Improvedamping characteristic adjustmentVSAvoidresponse time for adjustment
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The electronic control system enables continuous real-time adjustment of shock absorber damping characteristics throughout vehicle operation. The electronic controller continuously processes sensor data and modifies damping settings without interruption, maintaining optimal suspension performance during dynamic driving conditions rather than requiring discrete manual adjustments between stops.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent replaces manual adjustment mechanisms with an automated electronic system that can modify damping characteristics instantaneously during vehicle motion. The electronic actuators respond immediately to controller commands, eliminating the time delay and operational constraints of manual mechanical adjustment systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If basic shock absorbers are used, then the suspension system is simple, but ride quality and handling performance are insufficient

Engineering Contradiction:
Improveride quality and handlingVSAvoidsuspension system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electronic control system integrates multiple functions into a single suspension platform: it monitors terrain conditions, calculates optimal damping parameters, actuates shock absorbers, and adapts to various driving scenarios. This multi-functional integration enhances ride quality and handling performance while managing system complexity through shared electronic components and centralized control logic.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates sensors that continuously monitor suspension position, vehicle acceleration, and terrain conditions, feeding this data back to the electronic controller. The controller processes this feedback information and dynamically adjusts damping characteristics to maintain optimal ride quality and handling performance across varying operating conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12397878B2Systems and methods of adjustable suspensions for off-road recreational vehicles
Publication Date: 2025.08.26 POLARIS IND INC
  • US12397878B2 patent drawing
  • US12397878B2 patent drawing
  • US12397878B2 patent drawing

AI summary

A damping control system is provided for an off-road recreational vehicles having a suspension located between a ground engaging member and a vehicle frame and including at least one adjustable shock absorber having an adjustable damping characteristic based on an input from a sensor.