Off-Time Control for Power Converters in Discontinuous Conduction Mode

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Solution Overview

Problem

Current power converter systems face inefficiencies and higher costs due to limitations in operating modes, particularly in critical and discontinuous conduction modes, which result in energy waste and durability issues.

Innovation Solution

The implementation of an off-time control system that uses a bias signal and a bipolar junction transistor (BJT) to modulate a zero diode current signal, generating a trigger signal for controlling the switching operation of power converters, allowing them to operate efficiently in either critical or discontinuous conduction modes, preventing hard switchings and reducing energy waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If power converter operates in critical or discontinuous conduction mode, then energy efficiency is improved and dissipation is reduced, but control complexity increases due to need for precise timing and zero-current detection

Engineering Contradiction:
Improveenergy dissipationVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary circuit that detects the zero-current condition of the diode and generates a trigger signal to activate the transistor. This intermediary mechanism automates the timing control, eliminating the need for complex external timing circuits while ensuring precise operation in critical or discontinuous conduction modes, thereby reducing energy dissipation without proportionally increasing control complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transistor and resistive body are configured to automatically discharge the bias signal and generate trigger signals based on the diode's current state. The system uses its own internal components to self-regulate the switching timing, eliminating the need for external control circuits and reducing overall system complexity while maintaining the energy efficiency benefits of critical or discontinuous conduction mode operation

Inventive Principle:
Principle #25Self-service

2Productivity

If power converter switches on immediately after diode current reaches zero, then operational efficiency is improved, but risk of hard switching and device damage increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoiddevice durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The transistor is configured to discharge the bias signal and generate the trigger signal in advance, before the switching event occurs. This preliminary action ensures that the power converter is ready to switch on at the optimal moment after the diode current reaches zero, maximizing operational efficiency while the controlled timing prevents hard switching and protects device durability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit generates the trigger signal with appropriate timing to prevent the harmful condition of hard switching. By anticipating the zero-current moment and preparing the trigger signal in advance, the system counteracts the potential damage before it can occur, allowing immediate switching for high efficiency while maintaining device reliability

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables power converters to achieve high power factors, low harmonic distortions, and easy EMI filtering, while improving device durability and efficiency by ensuring operation in optimal conduction modes, thus reducing manufacturing costs and energy loss.

Implementation Method 1

The off time control system can include a bipolar junction transistor (BJT) for transmitting a bias signal, where the bias signal is configured for modulating a zero diode signal to generate a trigger signal

Methodology Applied
Scientific EffectBipolar junction transistor operation:

Implementation Method 2

The off time control system can also include a resistive body for discharging the bias signal

Methodology Applied
Scientific EffectElectrical resistance: Electrical Resistance

Data Source

PatentUS9130465B2Minimum off time control systems and methods for switching power converters in discontinuous conduction mode
Publication Date: 2015.09.08 LED-IP MANAGEMENT LLC
  • US9130465B2 patent drawing
  • US9130465B2 patent drawing
  • US9130465B2 patent drawing

AI summary

Systems and methods are provided for managing switching operation of a power converter, for example and without limitation, for powering LEDs in an efficient manner. According to one aspect, a system for managing a switching operation of a power converter includes an off time control system for managing operation modes of a power converter. The off time control system includes an active device for transmitting a bias signal, where the bias signal is configured for modulating a zero diode current signal for controlling a trigger signal, and a resistive body for discharging the bias signal.