Off-board Control for Power Machines via CAN Receiver

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Solution Overview

Problem

Existing power machine control systems are limited by the need for on-board operation, which can be impractical in environments with limited visibility or space, such as construction sites, where off-board control capabilities are necessary for safe and efficient operation.

Innovation Solution

A receiver system is integrated into the power machine to receive operating commands from an off-board control unit, utilizing a controller area network (CAN) to transmit and execute commands for controlling machine functions, allowing remote operation through a plug-and-play connector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If on-board control is used, then the control system is simple and reliable, but the operator cannot operate safely in environments with limited visibility or space

Engineering Contradiction:
Improvesafe operationVSAvoidoperability in constrained environments
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces an off-board control unit as an intermediary device that transmits control signals to the power machine through a receiver. This mediator allows the operator to control the machine from a remote location with better visibility and safety, while the machine's existing control system remains intact and reliable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If off-board control is implemented, then operability in constrained environments is improved, but the control system complexity increases

Engineering Contradiction:
Improveremote operabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The off-board control unit is designed to be universally compatible with existing power machine control systems through standardized communication protocols and interfaces. This multi-functionality allows the same control unit to work with different machine types without requiring custom integration, thereby limiting the increase in system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a custom off-board control system is developed, then specific operational requirements are met, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveoperational flexibilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The control system is segmented into independent modular components: an off-board control unit, a receiver module, and integration with existing machine controllers. This segmentation allows each component to be manufactured separately using standard production processes, reducing overall manufacturing cost and complexity while maintaining operational flexibility.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP1887148B1"Off board" control for a power machine or vehicle
Publication Date: 2017.10.04 CLARK EQUIPMENT CO
  • EP1887148B1 patent drawingFigure 1
  • EP1887148B1 patent drawingFigure 2
  • EP1887148B1 patent drawingFigure 3

AI summary

"Off-board" operating control (150) for a power machine or vehicle (100) is described. The "off-board" operating control includes a receiver unit that is configured to receive operating commands transmitted from an "off-board" control unit. The receiver (154) sends commands from the "off-board" control unit to a control component through a controller area network "on-board" the power machine or vehicle. In illustrated embodiment, the receiver unit is coupled to the controller area network through a connector, which plugs into an "off-board" controls module of the controller area network for plug and play operations.