Modular Office Workwall Mounting for Uneven Wall Adjustment

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Solution Overview

Problem

Existing office workwall systems lack flexibility and ease of assembly, requiring skilled labor and being costly to manufacture, while also failing to accommodate uneven wall structures effectively.

Innovation Solution

A modular office workwall assembly featuring a frame assembly with vertically and horizontally extending channels and adjustable mounting brackets, allowing for secure attachment to walls and supporting utility assemblies like shelves and drawers, which can be easily assembled and reconfigured using standard tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing office workwall systems are used, then structural support is provided, but flexibility and ease of assembly are poor, requiring skilled labor and being costly to manufacture

Engineering Contradiction:
Improveease of assemblyVSAvoidassembly complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The workwall system is divided into modular components including frame assemblies, utility assemblies, and panel assemblies that can be independently manufactured and assembled. Each vertical frame member contains multiple channels that accept separate mounting brackets and support members, allowing for simplified step-by-step assembly without requiring skilled labor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vertical frame members are designed with multiple longitudinally-extending channels that can accommodate various types of mounting brackets and support members for different utility assemblies (shelves, drawers, storage units). This universal channel design allows a single frame member to support multiple different configurations and functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If existing office workwall systems are used, then wall support is provided, but adaptability to uneven wall structures is poor

Engineering Contradiction:
Improveadaptability to uneven wallsVSAvoidmounting reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The mounting brackets are designed with adjustable positioning capabilities within the channels of vertical frame members. The brackets can be positioned at different heights and locations along the channels to accommodate variations in wall surface irregularities, maintaining secure mounting while adapting to uneven wall structures.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows for adjustment of mounting parameters including bracket position, frame member alignment, and support member placement to compensate for wall irregularities. These parameter adjustments maintain reliable mounting while adapting to varying wall conditions without compromising structural integrity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If existing office workwall systems are used, then basic support function is provided, but reconfigurability is limited

Engineering Contradiction:
ImprovereconfigurabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system uses segmented modular components that can be easily reconfigured by disassembling and reassembling standard parts. Utility assemblies can be removed and repositioned along the channels of vertical frame members, and panel assemblies can be swapped between different frame locations, enabling flexible reconfiguration without custom manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Universal mounting brackets and support members designed for one utility assembly can be used with other utility assemblies on the same frame structure. The standardized channel and bracket interface allows different types of utility assemblies (shelves, drawers, storage units) to be interchangeably mounted on the same frame assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8844211B2Office workwall system
Publication Date: 2014.09.30 STEELCASE INC
  • US8844211B2 patent drawing
  • US8844211B2 patent drawing
  • US8844211B2 patent drawing

AI summary

An office workwall assembly includes a work frame assembly that includes a pair of vertical frame members, a horizontal frame member extending between and operably coupled to the pair of vertical frame members, wherein the pair of vertical frame members each include at least one longitudinally-extending channel. The frame assembly further includes a pair of frame mounting bracket secured within the at least one channel by at least one mechanical fastener and adapted to be secured to a wall structure and support the frame assembly from the wall structure, wherein the vertical frame members may be vertically, horizontally and/or angularly adjusted with respect to the mounting bracket positioned within the channel. The workwall assembly also includes an office utility assembly operably coupled with and supported by the pair of vertical frame members, wherein the office utility assembly is cantilevered from the frame assembly.