Offline Power Supply Controller Powered by Disconnected Capacitor

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Solution Overview

Problem

Existing low-power plug-in chargers and power supplies continue to consume energy even when not in use, leading to parasitic energy waste, as they remain connected to the AC power source unless manually unplugged.

Innovation Solution

An offline power supply with a controller powered by a separate capacitor that selectively disconnects the AC transformer when there is negligible load, recharging the capacitor as needed to maintain operation, effectively simulating unplugging by managing the connection to the AC power source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the AC transformer remains connected to the AC power source, then the power supply can respond to charging requests instantly, but parasitic energy waste occurs continuously even when not in use

Engineering Contradiction:
Improveinstant response capabilityVSAvoidparasitic energy waste
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system performs preliminary action by charging a capacitor during operation so that the controller can operate autonomously later without needing continuous AC power. This stored energy enables the system to maintain instant response capability while being able to disconnect from AC power to eliminate parasitic waste.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller is powered by the capacitor it previously charged, allowing it to autonomously monitor the DC bus voltage and control the switch without external power. This self-service capability enables the system to automatically disconnect and reconnect to AC power based on charging needs, eliminating parasitic waste while maintaining instant response.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If the controller is powered by the second power source (capacitor), then the switch can be selectively operated to disconnect AC power, but the controller needs initial power to start the charging process

Engineering Contradiction:
Improveparasitic energy waste reductionVSAvoiddual power source system
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system uses periodic action by cycling the switch to connect and disconnect the AC transformer in controlled intervals. During these periodic connections, the capacitor is recharged; during disconnections, parasitic waste is eliminated. This periodic operation resolves the contradiction between needing initial power and eliminating continuous waste.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the power source parameter dynamically - transitioning from AC-powered controller to capacitor-powered controller. This parameter change enables the controller to operate autonomously and selectively disconnect AC power, reducing parasitic waste while managing the complexity through intelligent power source switching.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If the switch disconnects the primary-side circuit from the AC power source, then energy waste is reduced, but the system cannot recharge the capacitor or respond to charging requests

Engineering Contradiction:
Improveparasitic energy wasteVSAvoidcharging availability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The controller continuously monitors the DC bus voltage as feedback to determine when capacitor charge levels are sufficient to disconnect AC power. This feedback mechanism ensures the system only disconnects when charging availability is maintained, resolving the contradiction between reducing energy waste and ensuring charging reliability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts its operation mode - connecting to AC power when capacitor charge is insufficient, and disconnecting when charge is sufficient. This dynamic behavior ensures charging availability is maintained while maximizing parasitic waste reduction, as the system adapts its power connection state based on real-time capacitor charge levels.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces energy wastage by disconnecting the AC power supply when not in use, while ensuring quick reconnection and recharging of the capacitor to maintain functionality, thus minimizing standby power consumption.

Implementation Method 1

a transformer (20) connecting the primary-side circuit (16) and the secondary-side circuit (30)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A second power source is charged during operation of the power supply circuit... when the second power source is a capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8891252B2Offline power supply and apparatus for charging a plug-in vehicle
Publication Date: 2014.11.18 LEAR CORP
  • US8891252B2 patent drawing
  • US8891252B2 patent drawing
  • US8891252B2 patent drawing

AI summary

An offline power supply includes a power supply circuit including a primary-side circuit for connecting to a first power source, a secondary-side circuit for connecting to a load, and a transformer connecting the primary-side circuit and the secondary-side circuit. A switch operates to selectively connect the primary-side circuit to the first power source. A second power source is charged during operation of the power supply circuit. A controller powered by the second power source has at least one input, and an output to selectively operate the switch based on the at least one input.