Multi-layer Shading Fabric with Offset Apertures

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Solution Overview

Problem

Existing sun shading fabrics either fail to provide adequate shade or restrict air permeability, lacking a balance between blocking sunlight and allowing airflow.

Innovation Solution

A flexible sun shading fabric comprising multiple layers with consistently sized and equally spaced openings, arranged in offset rows to form a honeycomb-like structure, which minimizes sunlight penetration while allowing air to pass through, and optionally features a reflective or ultraviolet absorbent coating for added protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If sun shading fabric uses dense weaving or solid material to block sunlight, then shading effectiveness is improved, but air permeation is blocked

Engineering Contradiction:
Improvesunlight penetrationVSAvoidair permeation blockage
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The fabric is segmented into multiple layers with regularly spaced openings in each layer. The openings are arranged in an offset pattern between layers, creating a multi-level filtering structure that blocks sunlight while maintaining air flow pathways through the segmented architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional flat fabric structure to a three-dimensional multi-layer configuration. By stacking layers with offset opening patterns, the fabric creates depth and spatial complexity that simultaneously achieves sunlight blocking and air permeation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If sun shading fabric uses open mesh structure to allow air flow, then air permeation is improved, but sunlight blocking effectiveness deteriorates

Engineering Contradiction:
Improveair permeationVSAvoidsunlight penetration
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The fabric combines multiple layers of material with specific opening patterns into a composite structure. Each layer contributes to the overall performance, creating a synergistic effect where the composite achieves both air permeability and sunlight blocking that single layers cannot achieve alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Multiple layers are nested together with each layer containing openings that are offset from adjacent layers. This nesting creates a hierarchical structure where smaller opening patterns in individual layers are nested within the larger multi-layer configuration, achieving cumulative shading effect while maintaining air flow.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively provides shade while maintaining air permeability and protecting against ultraviolet radiation, enhancing user comfort and safety.

Implementation Method 1

The coating 34 may be reflective, such that the top surface 32 is configured to reflecting ultraviolet radiation

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The plurality of layers 14 or the coating 34 may comprise an ultraviolet absorbent compound 36, such that the panel 12 is configured to absorb ultraviolet radiation

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Data Source

PatentUS10022935B2Air permeable sun shading fabric
Publication Date: 2018.07.17 HERMANN KLAUS
  • US10022935B2 patent drawing
  • US10022935B2 patent drawing
  • US10022935B2 patent drawing

AI summary

An air permeable sun shading fabric for provision of shade while allowing air to permeate the fabric includes a panel that is flexible and comprises a plurality of layers. The plurality of layers comprises an inner layer and an outer layer. Each of the layers has a plurality of openings. The openings are consistently sized and equally spaced, thus defining a band around each of the openings. The opening and a respective one of the bands define a unit. The openings of each of the layers are positioned in rows that are parallel. Each of the rows is offset by one half of the unit from adjacent rows. The layers are mutually coupled, such that each of the pluralities of openings is offset from the pluralities of openings positioned in adjacent layers.