Offset Arms Felling Head Asymmetric Tree Accumulation

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Solution Overview

Problem

Existing felling heads in forestry operations face limitations in managing large trees and picking up cut trees off the ground, as dual symmetric arms restrict space for subsequent cuts and single arm designs lack control over very large trees.

Innovation Solution

A front cut felling head with offset accumulating arms and synchronized harvesting arms allows for efficient use of space by positioning trees off-center, enabling the cutting of larger trees and picking up cut trees from the ground, while maintaining control and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dual symmetric arms are used to accumulate trees in the middle of the head, then good control and power are achieved suitable for larger trees, but the space available in front of the arms to cut subsequent trees is limited

Engineering Contradiction:
Improvecontrol and power for large treesVSAvoidspace available in front of arms for cutting subsequent trees
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies asymmetry by positioning the accumulating arms offset from the centerline of the felling head. Specifically, one arm is positioned forward of the centerline while the other arm is positioned rearward of the centerline, creating an asymmetric accumulation pattern that optimizes both control and cutting space. This asymmetric configuration allows the arms to accumulate trees to one side of the head, thereby providing more room in front of the arms for cutting subsequent trees while maintaining the control and power needed for handling large trees.

Inventive Principle:
Principle #4Asymmetry

2Area of stationary object

If single accumulator arm is used to accumulate trees off center, then more variety in shape of accumulating area and larger accumulation areas are achieved, but effectiveness in controlling one or two very large trees and picking up cut trees off the ground is reduced

Engineering Contradiction:
Improveaccumulation area size and varietyVSAvoidcontrol over very large trees and ability to pick up cut trees
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent merges the advantages of single-arm offset accumulation with the control capabilities of dual symmetric arms. By using two arms positioned asymmetrically (one forward, one rearward of centerline) rather than two symmetric arms or a single arm, the system combines the space-saving benefits of offset accumulation with the control and power of dual-arm operation. This merged configuration enables both large accumulation areas and effective control of very large trees, as well as the ability to pick up cut trees from the ground.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If accumulated trees are positioned centered in the accumulation pocket, then symmetry is maintained, but room available to cut subsequent trees is limited due to insufficient space on the butt plate

Engineering Contradiction:
Improvesymmetry of accumulationVSAvoidroom available to cut subsequent trees on butt plate
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The patent deliberately breaks symmetry by positioning the accumulating arms offset from the centerline, with one arm forward and one arm rearward of center. This asymmetric positioning causes trees to be accumulated to one side of the head rather than centered in the pocket, thereby creating additional space on the butt plate in front of the arms for cutting subsequent trees. The asymmetric configuration resolves the contradiction by prioritizing cutting space over symmetric accumulation.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS7681608B2Felling head with offset arms
Publication Date: 2010.03.23 JOHN DEERE FORESTRY INC
  • US7681608B2 patent drawing
  • US7681608B2 patent drawing
  • US7681608B2 patent drawing

AI summary

The accumulator and harvesting arms in a front cut felling head are offset to one side of the machine so as to hold a bundle of cut trees more to one side than the other so as to create more room in front of the accumulator arms to the side of the bundle in which to cut and receive a freshly cut tree.