Steering Section Layout With Offset Axis for More Driver Legroom

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Solution Overview

Problem

The conventional steer-by-wire system's steering section design narrows the vertical leg space for the driver due to the coincidence of the handle and handle-support shaft's center axes, limiting driver comfort.

Innovation Solution

The steering section is redesigned with a handle-support shaft having a center axis in the front-rear direction that does not rotate, and a handle with a center axis of rotation offset upward, allowing for increased vertical leg space by using a fixed-side guide and a rotating-side guide with rollers for rotational support, enabling the handle to rotate independently of the handle-support shaft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the handle and handle-support shaft rotate together with respect to a housing, then the steering function is achieved, but the vertical leg space for the driver is narrowed

Engineering Contradiction:
Improvesteering functionVSAvoidvertical leg space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent changes the spatial arrangement from a conventional configuration where the handle-support shaft center axis coincides with the handle center axis of rotation, to an offset configuration where the handle-support shaft center axis is positioned above the handle center axis of rotation. This dimensional repositioning in the vertical direction creates additional leg space while preserving the steering function through the guide-roller mechanism.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the rotating assembly into separate functional components: a fixed-side guide attached to the handle-support shaft, and a rotating-side guide attached to the handle, connected by rollers. This segmentation allows the handle to rotate independently about its own center axis while the handle-support shaft remains fixed, enabling the offset axis configuration that increases leg space.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the handle-support shaft is fixed and does not rotate, then the vertical leg space is increased, but the rotational support mechanism becomes more complex

Engineering Contradiction:
Improvevertical leg spaceVSAvoidrotational support mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent replaces the conventional mechanical rotational support where the handle-support shaft rotates with a guide-roller system. The fixed-side guide and rotating-side guide with rollers create a low-friction rotational interface that supports the handle's rotation while keeping the handle-support shaft fixed, achieving the desired leg space with a refined mechanical approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces rollers as an intermediary element between the fixed-side guide and rotating-side guide. These rollers facilitate the rotational motion of the handle while the handle-support shaft remains fixed, acting as a mediator that enables rotation without requiring the support shaft itself to rotate, thus maintaining the offset axis configuration and increased leg space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11318980B2Steering section for steer-by-wire system
Publication Date: 2022.05.03 NSK LTD
  • US11318980B2 patent drawing
  • US11318980B2 patent drawing
  • US11318980B2 patent drawing

AI summary

A steering section of a steer-by-wire system includes a handle having a center axis of rotation arranged in the front-rear direction, and a handle-support shaft having a center axis arranged in the front-rear direction and that is supported so as not to be able to rotate about the center axis with respect to the vehicle. The handle is rotatably supported so as to be able to rotate about the center axis of rotation with respect to the rear-end portion of the handle-support shaft. The center axis of the handle-support shaft is arranged so as to be offset upward with respect to the center axis of rotation of the handle.