Offset Ballistic Shield Structure for Closer Shot Spacing

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Solution Overview

Problem

Existing ballistic shields face challenges in effectively stopping projectiles while maintaining compactness and allowing closer shot spacing, as they often require multiple layers to prevent penetration, which increases weight and thickness.

Innovation Solution

A multi-piece ballistic shield design with offset spaced components, including a first shield portion and a second layer offset from the primary shield, which creates air gaps to destabilize projectiles, reduce layer exposure, and allow for thinner, lighter construction without compromising protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple layers are used to prevent penetration, then protection reliability is improved, but weight and thickness increase

Engineering Contradiction:
Improveprotection reliabilityVSAvoidshield weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent introduces air gaps between ballistic layers, transitioning from a compact multi-layer structure to a spaced multi-layer structure. This dimensional change in layer arrangement allows the shield to maintain protection reliability while reducing overall thickness and weight, as the air gaps provide additional protective functionality without adding material mass.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses air gaps as an intermediary element between ballistic layers. These air gaps serve as a mediator that destabilizes projectiles and reduces layer exposure to direct impact, thereby maintaining or improving protection reliability while avoiding the need for additional heavy materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple layers are used to prevent penetration, then protection reliability is improved, but thickness increases

Engineering Contradiction:
Improveprotection reliabilityVSAvoidshield thickness
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent introduces air gaps between ballistic layers, transitioning from a compact multi-layer structure to a spaced multi-layer structure. This dimensional change in layer arrangement allows the shield to maintain protection reliability while reducing overall thickness and weight, as the air gaps provide additional protective functionality without adding material mass.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If offset spaced components are used, then projectile destabilization is improved, but device complexity increases

Engineering Contradiction:
Improveprojectile destabilizationVSAvoidshield structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent divides the shield into multiple separate ballistic layers with air gaps between them, rather than using a single solid structure. This segmentation allows each layer to be positioned at different offsets, creating effective projectile destabilization while maintaining manufacturing simplicity through modular construction.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances projectile destabilization and reduces the risk of layer shearing, enabling closer shot spacing and improved protection against multiple impacts with reduced weight and thickness compared to traditional shields.

Implementation Method 1

creates air gaps to destabilize projectiles

Methodology Applied
Scientific EffectAerodynamic forces:

Data Source

PatentUS12553691B2Compact ballistic shield with offset spaced components for improved performance
Publication Date: 2026.02.17 TERVOLA TIMO OLAVI
  • US12553691B2 patent drawing
  • US12553691B2 patent drawing
  • US12553691B2 patent drawing

AI summary

A multi-piece ballistic shield is provided with a first shield having an outward face exposed to projectiles and an opposing inward face. The first shield having a first offset layer mechanically coupled to a first section of the outward face of the first shield and a second offset layer mechanically coupled to a second section of the outward face of the first shield. The multi-piece ballistic shield further includes a second shield having an outward face exposed to projectiles and an opposing inward face. The second shield is detachably coupled to the first shield such that the second offset layer overlaps a seam formed between the first and second shields. The multi-piece ballistic shield includes a harness coupled to a fastener to support a weight of the multi-piece ballistic shield.