Offset Bone Anchor With Adjustable Rod Connector

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Solution Overview

Problem

Existing spinal fixation constructs face challenges in connecting rods to non-coplanar bone anchors and navigating anatomical obstructions during spinal fusion procedures, which can complicate the placement of fixation systems and obstruct access to the spine.

Innovation Solution

The use of offset bone anchor assemblies with adjustable rod connectors that decouple the rod position from the shank, allowing for medial or lateral offset placement and accommodating anatomical obstructions, enabling easier alignment and reduced hardware interference during surgical procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional bone anchors with fixed rod connectors are used, then the structure is simple, but the rod cannot be connected to non-coplanar anchors and hardware interferes with surgical access

Engineering Contradiction:
Improverod connection to non-coplanar anchorsVSAvoidanchor structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The bone anchor is divided into separate functional components: a shank for bone engagement, a connector body, and a rod receiving portion. This segmentation allows each component to be optimized independently - the shank for secure bone fixation and the connector for flexible rod attachment, resolving the contradiction between operational ease and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rod connector is designed with offset positioning and multi-angular capability, transitioning from a single-plane connection to three-dimensional multi-directional connection. This allows the rod to connect to anchors that are not coplanar, solving the accessibility problem while maintaining reasonable structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the rod connector is positioned directly on the anchor shank, then the structure is compact, but the hardware obstructs access to the spine

Engineering Contradiction:
Improvesurgical access to spineVSAvoidanchor assembly
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

An offset connector body is introduced as an intermediary element between the anchor shank and the rod. This mediator positions the rod away from the spine, clearing the surgical pathway and improving access while adding only moderate volume to the overall assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the rod is bent to match anchor positions, then connection is achieved, but the rod experiences excessive stress and alignment precision is lost

Engineering Contradiction:
Improverod connection reliabilityVSAvoidrod alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The rod connector is designed with dynamic adjustment capability, allowing the rod to be positioned at multiple angles and orientations relative to the anchor shank. This dynamic positioning eliminates the need to bend the rod, maintaining rod integrity and reducing stress while achieving precise alignment through the connector's degrees of freedom.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9517089B1Bone anchor with offset rod connector
Publication Date: 2016.12.13 NUVASIVE INC
  • US9517089B1 patent drawing
  • US9517089B1 patent drawing
  • US9517089B1 patent drawing

AI summary

This disclosure describes example an surgical fixation anchor and methods for implanting the surgical fixation anchor on the spine as part of a spinal fixation construct. The surgical fixation anchor can be coupled to a spinal rod. The coupling between the spinal rod and the anchor can be offset from an axis of the anchor. The position and orientation of the coupling to the spinal rod can also be transnationally and rotationally adjusted relative to the anchor to facilitate the coupling and/or to optimize space usage adjacent to the fixation construct.