Offset Initiator Channel Booster for Non-Explosive Detonation

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Solution Overview

Problem

Challenges arise in using explosive boosters that rely on sensitive detonable booster formulations classified as explosives, leading to supply chain and transport issues, and achieving sufficient detonation pressure for initiating less sensitive bulk explosives.

Innovation Solution

A hollow explosive booster with a base member and sidewall containing a non-explosive detonable booster formulation, featuring an initiator channel and lacing channel for an explosive initiator, allowing for effective detonation initiation of bulk explosives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If sensitive detonable booster formulations classified as explosives are used, then sufficient detonation pressure is achieved, but supply chain and transport challenges arise

Engineering Contradiction:
Improvedetonation pressureVSAvoidsupply chain and transport
Core Design Contradiction:
Stress or pressureVSEase of manufacture

Solution Approach 1:

The booster is divided into two separate components: a non-explosive detonable formulation contained in a hollow body, and a separate explosive initiator (detonator). This segmentation allows the main booster material to be transported and stored without explosive classification restrictions, while the explosive initiator is contained in a separate, controlled component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The non-explosive detonable formulation acts as an intermediary between the explosive initiator and the bulk explosive. It is initiated by the explosive initiator to generate sufficient detonation pressure, thereby mediating the energy transfer while avoiding the need to transport classified explosives in the main booster body.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If non-explosive detonable booster formulations are used, then supply chain and transport challenges are overcome, but achieving sufficient detonation pressure becomes difficult

Engineering Contradiction:
Improvesupply chain and transportVSAvoiddetonation pressure
Core Design Contradiction:
Ease of manufactureVSStress or pressure

Solution Approach 1:

The invention combines a non-explosive detonable formulation with a separate explosive initiator to achieve the benefits of both: the ease of handling and transport of non-explosive materials, and the sufficient detonation pressure generation capability of explosive initiators.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The non-explosive detonable formulation is prepared and positioned in advance in the hollow body, ready to be initiated. This preliminary preparation allows the system to be assembled and transported without classified explosives, while maintaining the capability to generate sufficient detonation pressure when initiated by the explosive initiator.

Inventive Principle:
Principle #10Preliminary action

3Shape

If the initiator channel is centrally located, then structural symmetry is maintained, but the initiator may not be in optimal initiating proximity to the booster formulation

Engineering Contradiction:
Improvestructural symmetryVSAvoidinitiating proximity
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The initiator channel is deliberately positioned asymmetrically, radially offset from the central longitudinal axis of the hollow body. This asymmetric positioning ensures that the explosive initiator is located in optimal proximity to the non-explosive detonable formulation for reliable initiation, prioritizing functional effectiveness over structural symmetry.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The booster achieves sufficient detonation pressures using non-explosive detonable formulations, overcoming supply chain and transport challenges while effectively initiating bulk explosives.

Implementation Method 1

BOOSTERS IN THE CONTEXT OF THE EXPLOSIVES INDUSTRY (i.e. 'explosive boosters') are used to generate, through detonation of a sensitive detonable booster formulation, sufficient detonation pressure to initiate and thus cause detonation of a less sensitive bulk explosive

Methodology Applied
Scientific EffectDetonation: Detonation

Data Source

PatentUS20250347499A1Explosive booster
Publication Date: 2025.11.13 AECI MINING LTD
  • US20250347499A1 patent drawing
  • US20250347499A1 patent drawing
  • US20250347499A1 patent drawing

AI summary

An explosive booster for initiating, and thus causing detonation of, a bulk explosive, includes a hollow body comprising a base member and a sidewall projecting from the base member. The body defines an interior space between the base member and the sidewall for containing a detonable booster formulation in use. A hollow elongate initiator locating formation projects longitudinally into the interior space at least from the base member and defines an initiator channel that is open through the base member, for locating an explosive initiator in initiating proximity relative to a detonable booster formulation contained in the interior space in use. The initiator channel extends longitudinally along a central longitudinal axis thereof that is radially spaced from, and parallel to, a central longitudinal axis along which the interior space longitudinally extends.