Offset Bicycle Chain Links for Shifting Between Coaxial Sprockets

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Solution Overview

Problem

Conventional bicycle chains with identical chain links lack features that facilitate shifting between coaxial chain wheels, such as alternating outer and inner plate chain links, limiting their shifting capability.

Innovation Solution

The bicycle chain is designed with offset chain links that have varying longitudinal ends, allowing for a trapezoidal or rectangular tooth engagement space, enabling axial movement and pivoting relative to the chain wheel, thereby enhancing shifting between coaxial chain wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional bicycle chains with identical chain links are used, then the chain structure is simple and easy to manufacture, but the shifting capability between coaxial chain wheels is poor

Engineering Contradiction:
Improveshifting capabilityVSAvoidchain structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The chain is divided into different types of chain links (inner plate chain links and outer plate chain links) with distinct structures. Inner plate chain links have a first chain plate with a first transverse dimension, while outer plate chain links have a second chain plate with a second transverse dimension larger than the first. This segmentation allows the chain to provide both axial approach capability and tooth engagement capability during shifting operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different chain links are given different local qualities through their varying transverse dimensions. The inner plate chain links provide a narrower passage for axial approach, while the outer plate chain links provide a wider passage for tooth engagement. This local differentiation enables the chain to perform multiple functions at different locations along the chain path.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If chain links with varying transverse dimensions are introduced to improve shifting, then shifting readiness improves, but manufacturing complexity increases

Engineering Contradiction:
Improveshifting readinessVSAvoidchain link production
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent combines multiple functional elements into the chain link structure. Each chain link integrates the chain plate, pivot axis, and engagement surfaces into a single manufactured component. The alternating pattern of inner and outer plate chain links creates a unified shifting mechanism that achieves complex shifting capability through repeated modular units rather than requiring complex individual components.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If alternating inner and outer plate chain links are used, then tooth engagement space is optimized for shifting, but chain link uniformity is reduced

Engineering Contradiction:
Improvetooth engagement capabilityVSAvoidchain link uniformity
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The chain employs a periodic alternating pattern of inner plate chain links and outer plate chain links along the longitudinal chain path. This periodic structure creates a rhythm of narrow and wide passages that facilitates the shifting process. The regular alternation provides predictable engagement characteristics while maintaining overall chain uniformity through repetition of the pattern.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS20250282446A1Shifting bicycle chain having uniform offset chain links, and chain wheel assembly cooperating therewith
Publication Date: 2025.09.11 SRAM
  • US20250282446A1 patent drawing
  • US20250282446A1 patent drawing
  • US20250282446A1 patent drawing

AI summary

A bicycle chain having a plurality of chain links, the chain plates of which are formed and arranged in an offset manner along a longitudinal chain path such that each chain link has a wider longitudinal end, along the transverse chain axis, with a larger link width and a narrower longitudinal end, opposite the wider longitudinal end along the longitudinal chain path, with a smaller link width, is designed for shifting between two coaxial rear sprockets adjacent along the transverse chain axis and/or between two coaxial front chainrings adjacent along the transverse chain axis.