Offset-Channel Vent/Drain Cover for Cleaner Electronics Enclosures

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Solution Overview

Problem

Existing electronic assemblies face challenges in effectively venting and draining while preventing the ingress of dust, debris, and moisture, which can lead to increased housing size and maintenance requirements due to the need for countermeasures like valves and filters.

Innovation Solution

A vent/drain cover with a labyrinthine path is designed to limit the ingress and egress of foreign materials, featuring a cover body with first and second walls that are circumferentially offset, creating a fluid communication path that traps foreign material and allows for efficient ventilation and drainage, while also providing electromagnetic shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If valves and filters are added to prevent foreign material ingress, then protection against dust and moisture is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improveprotection against foreign material ingressVSAvoidcomplexity of infiltration countermeasures
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The vent/drain cover is segmented into multiple walls (first wall, second wall) with channels formed therein, creating a labyrinthine path that protects against foreign material without requiring additional valves or filters. The segmentation of the cover body into functional zones achieves protection while maintaining simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The labyrinthine path acts as an intermediary structure between the external environment and the enclosed space, providing protection against foreign material ingress through its complex geometry rather than through traditional filtering or valving mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a labyrinthine path is created to limit foreign material ingress, then protection against dust and debris is improved, but the length and complexity of the fluid communication path increases

Engineering Contradiction:
Improveprotection against foreign material ingressVSAvoidlength of fluid communication path
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The labyrinthine path utilizes three-dimensional spatial arrangement of walls and channels within the compact vent/drain cover, achieving an extended effective path length through vertical and radial dimensions rather than simply extending the horizontal length of the component.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If the vent/drain cover is designed with multiple walls and channels, then protection against foreign material is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveprotection against foreign material ingressVSAvoidease of manufacturing vent/drain cover
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Multiple functional features (labyrinthine path, electromagnetic shielding, venting channels, drainage paths) are merged into a single integrated vent/drain cover component, eliminating the need for separate parts and simplifying manufacturing while achieving comprehensive protection.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vent/drain cover is designed as a multi-functional component that simultaneously provides foreign material protection, electromagnetic shielding, and fluid communication, reducing the overall system complexity and manufacturing burden compared to multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11606871B2Methods of protecting vent/drain features in electronic assemblies
Publication Date: 2023.03.14 HAMILTON SUNDSTRAND CORP
  • US11606871B2 patent drawing
  • US11606871B2 patent drawing
  • US11606871B2 patent drawing

AI summary

A vent/drain cover for an electronics enclosure includes a cover body defining an axis and a surface with a first wall protruding from the surface in a direction and a second wall protruding from the surface in the same direction but displaced radially from the first wall. The first wall has a first channel formed therein that is defined by a portion of the first wall that does not extend as far from the surface as the balance of the first wall. The second wall has a second channel defined by a portion of the second wall that does not extend as far from the surface as the balance of the second wall, the first channel being circumferentially offset from the second channel. Electronics enclosures and methods of venting electronics assemblies are also described.