Offset Gable Greenhouse Design for Cold Climate Temperature Stability

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Solution Overview

Problem

Greenhouses in cold weather climates with large temperature fluctuations struggle to maintain optimal growing conditions, as they often become too hot during the day and too cold at night, stressing plants and reducing growth or killing them.

Innovation Solution

A greenhouse design with an offset gable roof, high light transmission materials, and a Ground to Air Heat Transfer (GAHT) system, featuring a south wall with extensive windows, a north wall with minimal windows for insulation, and a phase change material to regulate temperature, along with a reflective interior to optimize light distribution and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If extensive windows are used on the south wall and south extension to maximize light transmission, then light exposure for plant growth is improved, but heat loss during cold nights worsens

Engineering Contradiction:
Improvelight exposureVSAvoidheat loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The greenhouse structure is divided into distinct thermal zones: the south extension with extensive windows for light transmission, and the insulated north wall/enclosure for heat retention. This segmentation allows each zone to perform its specialized function - light capture versus thermal protection - resolving the contradiction between maximizing light exposure and minimizing heat loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The GAHT system acts as an intermediary thermal management mechanism between the solar-gained heat and the plant growing environment. It transfers heat from the ground reservoir to the greenhouse air when needed, and vice versa when cooling is required, enabling the greenhouse to maintain stable temperatures despite large external fluctuations while keeping south windows open for light.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If the greenhouse uses conventional design with uniform glazing, then manufacturing is simplified, but temperature control stability deteriorates in high fluctuation climates

Engineering Contradiction:
Improvedesign simplicityVSAvoidtemperature stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

Different parts of the greenhouse structure are assigned different thermal properties: the south extension uses high-light-transmission glazing for light capture, while the north wall and enclosure use insulated construction for heat retention. This local differentiation of material properties enables stable temperature control throughout the structure, overcoming the limitations of conventional uniform glazing designs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The greenhouse employs an asymmetric offset gable roof design where the south extension is longer and has more windows than the north side. This asymmetric configuration optimizes light capture from the southern sun while minimizing the thermal exposure area on the cold north side, providing inherent passive temperature stabilization without complex active control systems.

Inventive Principle:
Principle #4Asymmetry

3Illumination intensity

If the south extension has a long length to capture more sunlight, then light transmission is improved, but the structure becomes more complex and costly

Engineering Contradiction:
Improvesunlight captureVSAvoidstructural complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The south extension serves multiple functions simultaneously: it acts as a solar collector for light transmission, a thermal reservoir through its thermal mass, and a passive heating element through the GAHT system connection. This multi-functionality allows a single structural element to address multiple requirements (light capture, heat storage, temperature regulation) without adding separate complex systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides a stable and efficient temperature control, maximizing light exposure for plant growth while minimizing heat loss, resulting in improved plant growth and reduced energy consumption.

Implementation Method 1

The south extension windows may comprise high light transmission materials or may consist substantially of windows

Methodology Applied
Scientific EffectSolar radiation transmission: Solar Energy

Implementation Method 2

A greenhouse in cold weather climates may require a south extension... The south extension may be insulated on the rear side... a phase change material to regulate temperature

Methodology Applied
Scientific EffectThermal mass heat storage: Thermal Energy Storage

Implementation Method 3

JPS5632925 discloses a greenhouse having a ground to air heat transfer (GAHT) system in which soil forms a heat reservoir

Methodology Applied
Scientific EffectGround to air heat transfer: Heat Exchanger

Implementation Method 4

The inside surface of the north wall may comprise a light reflective surface so that sunlight entering from the south wall and the south extension of the roof will reflect into the greenhouse enclosure

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 5

The north wall may be insulated to keep heat generated during the day from escaping and to thermally insulate the interior of the greenhouse from the cold temperatures at night

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3582607B1Energy efficient greenhouse
Publication Date: 2023.04.26 CERES GREENHOUSE SOLUTIONS LLC
  • EP3582607B1 patent drawingFigure 1
  • EP3582607B1 patent drawingFigure 2
  • EP3582607B1 patent drawingFigure 3

AI summary

A greenhouse, for cold weather climates, is configured with a gable that is offset toward the north wall and therefore the south extension of the roof, from the gable to the south wall is longer than the north extension. A greater amount of Sight can enter through this south extension and the inside surface of the north waii is configured with a reflective surface to allow light to be more uniformly distributed around the plants. The north waii may no widows and may be thermally insulated to prevent the greenhouse from getting too cold during the night. A ground to air heat transfer (GAHT) system may be configured to produce a flow of greenhouse air under the greenhouse for heat transfer, to moderate the temperature of the greenhouse. A thermal medium may flow to a thermal reservoir for heat exchange with the conduits of the GAHT system.