Offset Gas Turbine Engine Design for Compact Packaging

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Solution Overview

Problem

Conventional gas turbine engines have limitations in reducing overall length due to the parallel alignment of fan, compressor, and turbine rotors, which restricts compact design and efficiency.

Innovation Solution

The engine design features offset core engine cores along a non-parallel axis to the fan axis, with dual gas generators and a fan drive turbine driven by combustion products, allowing for a more compact configuration and efficient air delivery through a bypass ratio greater than or equal to 5.0.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the fan, compressor rotors and turbine rotors all rotate about a common axis, then the engine structure is simple and easy to manufacture, but the overall length of the engine cannot be reduced

Engineering Contradiction:
Improveoverall length of the engineVSAvoidengine structure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent transitions from a conventional single-axis configuration to a multi-axis configuration where the fan rotates about a first axis and the gas generator rotors rotate about a second axis that is offset and non-parallel to the first axis. This dimensional change in the rotational axis arrangement enables compact engine packaging while maintaining functional performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent divides the engine into separate functional modules with independent rotational axes: the fan module rotating about the first axis and the gas generator module with compressors and turbines rotating about the second axis. This segmentation allows each module to be optimized independently and packaged more efficiently in three-dimensional space.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If the core engine is offset along a non-parallel axis to reduce overall length, then the engine becomes more compact, but the alignment and power transmission between components becomes more complex

Engineering Contradiction:
Improveoverall length of the engineVSAvoidalignment and assembly difficulty
Core Design Contradiction:
Length of moving objectVSEase of manufacture

Solution Approach 1:

The patent introduces a power transmission system as an intermediary mechanism between the gas generator rotors on the second axis and the fan on the first axis. This intermediary system facilitates efficient power transfer while accommodating the offset and non-parallel axis arrangement, simplifying the manufacturing and assembly process despite the complex geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the overall length of the engine while maintaining efficiency by utilizing offset core engines and a bypass ratio that enhances propulsion, enabling effective air delivery and power transmission.

Implementation Method 1

a fan drive turbine driven by products of combustion which have passed downstream over the gas generator turbines, to drive the fan

Methodology Applied
Scientific EffectTurbine: Turbine

Implementation Method 2

Compressed air is passed into a combustor where it is mixed with fuel and ignited. Products of this combustion pass downstream across turbine rotors driving them to rotate.

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10094281B2Gas turbine engine with twin offset gas generators
Publication Date: 2018.10.09 RTX CORP
  • US10094281B2 patent drawing
  • US10094281B2 patent drawing
  • US10094281B2 patent drawing

AI summary

A gas turbine engine comprises a fan on an engine central axis. Plural gas generators are downstream of the fan, each along a respective central axis, mutually offset, and offset from the engine central axis. A fan drive turbine is on the engine central axis, downstream of the dual gas generators, and driven by output from the dual gas generators, to drive the fan.