Offset Grating Couplers for Bidirectional Optical Coupling

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Solution Overview

Problem

Grating couplers in optical signaling and processing systems suffer from one-way coupling, light leakage, reduced coupling efficiency, and energy losses due to polarization selectivity, which affect system performance.

Innovation Solution

The integration of bidirectional grating couplers with horizontally and vertically offset gratings in single and multilayer structures, utilizing materials like silicon and silicon nitride, reduces energy loss and improves coupling efficiency and bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If one-way coupling design is used in grating couplers, then manufacturing is simpler, but coupling efficiency is reduced and light leakage occurs

Engineering Contradiction:
Improvegrating coupler manufacturing simplicityVSAvoidcoupling efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The grating coupler is divided into multiple independent grating structures (first grating, second grating, third grating) with different orientations. Each grating segment couples light in a specific direction, and their combined effect achieves bidirectional coupling without requiring complex reflective structures, thus maintaining manufacturing simplicity while improving coupling efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grating coupler structure is designed to perform multiple functions simultaneously: it couples light in both upward and downward directions, supports multiple polarization modes (TE and TM), and operates across different wavelengths. This multi-functionality is achieved through the combination of gratings with different orientations and periods, eliminating the need for separate components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If polarization-selective gratings are used, then wavelength selectivity is improved, but coupling efficiency is reduced due to polarization dependence

Engineering Contradiction:
Improvewavelength selectivityVSAvoidcoupling efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The grating structures employ asymmetric designs with different periods, depths, and orientations to optimize coupling for specific wavelength ranges and polarization modes. By carefully designing the asymmetric parameters of each grating, the structure achieves high wavelength selectivity while maintaining broad polarization acceptance through the combination of multiple asymmetric elements.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The grating coupler uses composite material structures combining different dielectric layers (e.g., silicon nitride, silicon oxide) with distinct optical properties. These composite materials enable independent optimization of wavelength selectivity and polarization insensitivity by exploiting the different refractive indices and optical responses of each material layer.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If bidirectional grating structures are integrated, then coupling efficiency and bandwidth are improved, but device complexity increases

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidgrating structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent transitions from planar two-dimensional grating patterns to three-dimensional structures by varying grating depths, introducing tapered profiles, and creating vertically stacked grating layers. This dimensional expansion enables bidirectional coupling and enhanced bandwidth without proportionally increasing lateral footprint, managing complexity through vertical integration rather than horizontal expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple grating structures are nested within a shared substrate and cladding layer framework. The first, second, and third gratings are integrated into a common optical platform with shared support structures and uniform cladding, allowing complex bidirectional functionality to be achieved through modular nesting rather than separate discrete components.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Loss of energy

If additional metal reflectors are added to increase coupling efficiency, then energy loss is reduced, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecoupling efficiencyVSAvoidstructural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces metal reflector-based optical coupling mechanisms with all-dielectric grating structures that rely on diffraction and interference effects. This substitution eliminates the need for metal deposition and complex reflective alignment, reducing manufacturing complexity while maintaining high coupling efficiency through the engineered grating patterns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The grating structures are designed to automatically achieve optimal coupling performance through their inherent geometric parameters (period, depth, orientation) without requiring additional reflective elements or active adjustment mechanisms. The gratings self-optimize light direction and polarization through their structural design, eliminating the need for external metal reflectors to redirect or enhance the coupling.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bidirectional grating couplers enhance optical coupling efficiency, achieve wider bandwidth, and reduce polarization dependence, while maintaining high wavelength selectivity.

Implementation Method 1

A grating coupler can provide for the coupling of light from an optical fiber to an optical waveguide

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

One-way coupling can also be limited by the polarization selectivity of the grating coupler

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS20260043973A1Optical devices and methods of manufacture
Publication Date: 2026.02.12 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20260043973A1 patent drawing
  • US20260043973A1 patent drawing
  • US20260043973A1 patent drawing

AI summary

Optical devices and methods of manufacture are presented in which a first set of gratings that is vertically offset and horizontally offset from a second set of gratings. In some embodiments, the first and second set of gratings are present in a single grating layer. In some embodiments, the first and second set of gratings are present in a multilayered grating layer. The one or more layers including the first and second set of gratings are present on a cladding layer.