Offset Knife Channel in Endoscopic Forceps

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Solution Overview

Problem

Endoscopic electrosurgical forceps face challenges in sealing and cutting larger vessels due to the difficulty in advancing a knife through the knife channel, which can lead to wear and tear, especially when the knife blade is not aligned properly with the knife channel, limiting the effectiveness of endoscopic procedures.

Innovation Solution

The design incorporates an offset knife channel and a knife guide with a blade stop mechanism, allowing the knife to extend straight through the channel and preventing binding, while the knife guide is configured to align properly with the jaw members, ensuring smooth translation and reducing wear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a standard knife channel alignment is used, then the instrument structure is simple, but the knife blade experiences wear and tear due to improper alignment with the knife channel

Engineering Contradiction:
Improveknife blade durabilityVSAvoidknife channel configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The knife channel is positioned offset from the longitudinal axis of the instrument rather than being centrally aligned. This asymmetric positioning allows the knife blade to travel through the channel without contacting the sides, eliminating wear and tear while maintaining structural simplicity

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The knife channel is curved rather than straight, introducing a spatial dimension change that allows the blade to follow a curved path through the tissue. This curved trajectory prevents blade binding and side contact while sealing larger vessels effectively

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If electrosurgical energy is used to seal larger vessels, then the need for open surgery is reduced, but the knife may bind or wear due to improper alignment

Engineering Contradiction:
Improvevessel sealing capabilityVSAvoidknife advancement smoothness
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The offset knife channel positioning creates an asymmetric configuration that provides adequate clearance between the blade and channel walls, allowing smooth knife advancement even when sealing larger vessels with electrosurgical energy

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The knife channel dimensions and curvature are specifically designed to accommodate blades of certain thicknesses while maintaining proper clearance. The channel geometry parameters are optimized to prevent binding during knife advancement through sealed tissue

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the knife channel is offset from the longitudinal axis, then the knife blade does not contact the channel sides reducing wear, but the instrument structure becomes more complex

Engineering Contradiction:
Improveknife blade longevityVSAvoidend effector assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The offset knife channel creates an asymmetric layout within the end effector assembly that prevents blade contact with channel sides. Despite the asymmetric positioning, the overall structural complexity is minimized by integrating the channel directly into the jaw members without additional guiding components

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration facilitates the efficient sealing and cutting of larger vessels during endoscopic procedures, reducing the need for conversion to open surgery and enhancing the durability of the instrument by preventing knife binding and wear.

Implementation Method 1

Electrosurgical forceps utilize both mechanical clamping action and electrical energy to effect hemostasis by heating tissue and blood vessels to coagulate, cauterize and/or seal tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9364247B2Endoscopic electrosurgical jaws with offset knife
Publication Date: 2016.06.14 COVIDIEN LP
  • US9364247B2 patent drawing
  • US9364247B2 patent drawing
  • US9364247B2 patent drawing

AI summary

A forceps includes an end effector assembly having first and second jaw members. Each jaw member includes a proximal flange having an inwardly-facing surface. The proximal flanges are coupled to one another for moving the jaw members relative to one another between a first position and a second position for grasping tissue therebetween. The inwardly-facing surfaces of the proximal flanges are disposed in abutting relation relative to one another. A knife is configured to move along a knife path defined along an outwardly-facing surface of one of the proximal flanges. The knife is movable between a retracted position and an extended position, wherein the knife extends between the jaw members to cut tissue grasped therebetween.