Offset External Magnet Assembly for Stable Transcutaneous RF Coupling

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Solution Overview

Problem

Existing auditory prostheses face challenges in maintaining consistent and efficient transcutaneous communication due to variations in skin flap thickness, which affect the coupling coefficient between external and implanted coils, leading to tuning issues and inconsistent RF link strength.

Innovation Solution

A ferromagnet assembly with a ferromagnetic and non-ferromagnetic portion is used to create a variable offset between the external and implanted coils, allowing adjustment based on skin flap thickness without modifying the existing prosthesis design, thereby stabilizing the RF communication link.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a traditional electromagnetic pump design is used, then the pump can move fluid through the catheter, but the pump becomes large in size and cannot fit within the catheter lumen

Engineering Contradiction:
Improvepump sizeVSAvoidfluid pumping capability
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The pump is divided into discrete modular units, each containing a small magnet and valve assembly. These modular segments can be stacked or arranged to achieve the required pumping capacity while maintaining a compact overall size that fits within the catheter lumen.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pump design transitions from a traditional linear electromagnetic pump configuration to a compact arrangement where magnets are positioned offset from the flow path. This dimensional reconfiguration allows the pump to achieve effective pumping action in a reduced volume by utilizing magnetic field interactions in a different spatial arrangement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a compact pump design is implemented, then the pump fits within the catheter, but the pump generates significant heat due to high current requirements

Engineering Contradiction:
Improvepump sizeVSAvoidheat generation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The magnetic field strength is concentrated locally at the offset magnet position rather than requiring uniform high-field coverage throughout the entire pump volume. This localized field concentration allows the use of smaller, more efficient magnets that generate less heat while maintaining effective pumping force at the critical fluid interaction point.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The offset magnet acts as an intermediary element that transfers magnetic force to the fluid through the valve mechanism rather than requiring direct high-current electromagnetic interaction. This indirect force transmission reduces resistive heating in the electromagnetic components while maintaining pumping effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If high current is used to drive the electromagnetic pump, then the pump can operate in a compact size, but the pump consumes excessive power

Engineering Contradiction:
Improvepump sizeVSAvoidpower consumption
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

The pump utilizes dynamic valve operation synchronized with the alternating magnetic field from the offset magnet. The valves open and close in response to magnetic field cycles, creating a pulsating flow that is more energy-efficient than continuous high-current operation. This dynamic operation allows the pump to achieve compact dimensions with reduced power consumption by leveraging temporal variations in magnetic force rather than sustained high current.

Inventive Principle:
Principle #15Dynamics

4Productivity

If conventional electromagnetic actuation is used, then the pump can move fluid, but the pump cannot be controlled to deliver precise dosing

Engineering Contradiction:
Improvefluid pumping capabilityVSAvoiddosing control precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The pump incorporates sensors that detect fluid flow, pressure, or magnetic field characteristics and provide feedback to a control system. This feedback mechanism allows the pump to adjust its operation in real-time, compensating for variations in fluid properties or delivery conditions to maintain precise dosing accuracy while preserving effective fluid pumping capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The pump maintains continuous monitoring and adjustment of its pumping action through the feedback control system, ensuring that dosing precision is maintained throughout the entire pumping cycle rather than relying on discrete control points. This continuous control enables both effective fluid movement and precise dosing delivery.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves the efficiency and consistency of the RF communication link, reduces fitting issues, and extends battery life by maintaining consistent magnetic attraction and reducing sensitivity to skin flap thickness variations.

Implementation Method 1

a small pump including an offset magnet

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentEP3843835B1System utilizing an offset external magnet
Publication Date: 2026.05.06 COCHLEAR LIMITED
  • EP3843835B1 patent drawingFigure 1A
  • EP3843835B1 patent drawingFigure 1B
  • EP3843835B1 patent drawingFigure 2

AI summary

An apparatus is provided which includes a cavity and a ferromagnet assembly having a first centroidal axis. The ferromagnet assembly is configured to be contained within the cavity. The ferromagnet assembly includes a first portion including at least one non-ferromagnetic material. The ferromagnet assembly further includes a second portion including at least one ferromagnetic material. The second portion has a second centroidal axis that is offset from the first centroidal axis.